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7015 - Traffic Poles, 4.Drawings/ Plans Materials Management Department 901-B Texas Street Denton, Texas 76209 Exhibit 4 Pole Spec Drawing 2017 RFP 7015 TRAFFIC POLES FOR THE CITY OF DENTON EXHIBIT 4 EXHIBIT 4 DN:CK:DW:CK:FILE: JOB COUNTY SECT DIST REVISIONS HIGHWAY SHEET NO. C TxDOT of this standard to other formats or for incorrect results or damages resulting from its use.kind is made by TxDOT for any purpose whatsoever. TxDOT assumes no responsibility for the conversion The use of this standard is governed by the "Texas Engineering Practice Act". No warranty of anyDISCLAIMER:CONT FILE:DATE:SHEET 1 OF 4 Standard Division Operations Traffic rip-17.dgn January 2007 POLES ILLUMINATION ROADWAY RIP(1)-17 73A 7-17 Designation Quantity OTHER Pole A1 A2 Luminaire Next letter denotes type of base, (S- dashed number which denotes length in feet. ASSEMBLY DESIGNATIONS TYPE 50 T X X aluminum. SA First number denotes length of mast arm Use of second mast arm is indicated by second (-- Shoe Base, mounting height in feet. in feet. for installing on CSB or SSCB. See standard T-Transformer Base, or B-Shoe Base Bridge Mount) ) Last letters indicate light source (S - High Pressure Sodium; LED - LED luminaire) wattage LED fixtures will include EQ (i.e. 400W EQ) Luminaire rating in watts (i.e. 400W). Equivalent EXPLANATION OF ROADWAY ILLUMINATION (400W EQ (LED Two numerical digits denote nominal sheet CSB (4), or SSCB (4). Pole and mast arm may be steel or Pole and mast arm must be steel. Pole and mast arm must be aluminum. Special (ovalized) steel or aluminum pole SA: ST: AL: SP: (ft) Mounting Ht. Nominal Shoe Base Designation Quantity 20 30 40 50 Designation T-Base Designation CSB/SSCB Mounted Pole A1 A2 Luminaire Pole A1 A2 Luminaire Pole A1 A2 Luminaire (150W EQ) LED (150W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (Type SA 20 S - 4) (Type SA 20 S - 4 - 4) (Type SA 30 S - 4) (Type SA 30 S - 4 - 4) (Type SA 30 S - 8) (Type SA 30 S - 8 - 8) (Type SA 40 S - 4) (Type SA 40 S - 4 - 4) (Type SA 40 S - 8) (Type SA 40 S - 8 - 8) (Type SA 40 S - 10) (Type SA 40 S - 10 - 10) (Type SA 40 S - 12) (Type SA 40 S - 12 - 12) (Type SA 50 S - 4) (Type SA 50 S - 4 - 4) (Type SA 50 S - 8) (Type SA 50 S - 8 - 8) (Type SA 50 S - 10) (Type SA 50 S - 10 - 10) (Type SA 50 S - 12) (Type SA 50 S - 12 - 12) (Type SA 20 T - 4) (Type SA 20 T - 4 - 4) (Type SA 30 T - 4) (Type SA 30 T - 4 - 4) (Type SA 30 T - 8) (Type SA 30 T - 8 - 8) (Type SA 40 T - 4) (Type SA 40 T - 4 - 4) (Type SA 40 T - 8) (Type SA 40 T - 8 - 8) (Type SA 40 T - 10) (Type SA 40 T - 10 - 10) (Type SA 40 T - 12) (Type SA 40 T - 12 - 12) (Type SA 50 T - 4) (Type SA 50 T - 4 - 4) (Type SA 50 T - 8) (Type SA 50 T - 8 - 8) (Type SA 50 T - 10) (Type SA 50 T - 10 - 10) (Type SA 50 T - 12) (Type SA 50 T - 12 - 12) (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (150W EQ) LED (150W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (250W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED (400W EQ) LED Quantity (Type SP 28 S - 4) (Type SP 28 S - 4 - 4) (Type SP 28 S - 8) (Type SP 28 S - 8 - 8) (Type SP 38 S - 4) (Type SP 38 S - 4 - 4) (Type SP 38 S - 8) (Type SP 38 S - 8 - 8) (Type SP 38 S - 10) (Type SP 38 S - 10 - 10) (Type SP 38 S - 12) (Type SP 38 S - 12 - 12) (Type SP 48 S - 4) (Type SP 48 S - 4 - 4) (Type SP 48 S - 8) (Type SP 48 S - 8 - 8) (Type SP 48 S - 10) (Type SP 48 S - 10 - 10) (Type SP 48 S - 12) (Type SP 48 S - 12 - 12) QuantityPole A1 A2 Luminaire SHIPPING PARTS LIST - POLES AND LUMINAIRE ARMS company prior to beginning such work. and utility safety practices and in accordance with laws governing such work. Consult with the appropriate utility conditions. Install or remove poles and luminaires located near overhead electrical lines using established industry 2. The location of poles and fixtures are diagrammatic only and may be shifted by the Engineer to accommodate local guarantees as a customary trade practice, furnish to the Department such warranties or guarantees. equipment or installation will be considered justification for rejection. Where manufacturers provide warranties or shall be performed, furnished and installed by the Contractor. Faulty fabrication or poor workmanship in any material, 1. All work, materials and services not shown on the plans which may be necessary for complete and proper construction than the nominal height, unless otherwise shown or directed. RIP(2) for all pole-arm combinations except for poles with 4 ft. luminaire arms, which shall be 3'-0" lower 7. Luminaire Mounting Height. Actual luminaire mounting height shall be the nominal mounting height given on 6. Special Designs. Poles with architectural treatments shall meet the requirements shown elsewhere in the plans. anti-seize compound, Never-Seez Compound, Permatex 133K or equal. Bolts: Stainless Steel AISI 300 series. Bolts threading into aluminum threads shall be treated with Pole Cap: ASTM B209 Alloy 5086-H32 or ASTM B108 or B26 Alloy 356.0-T6. Mast Arms: ASTM B241 Alloy 6061-T6 or Alloy 6063-T6. Mast Arm Fitting: ASTM B209 Alloy 6061-T6 or ASTM B221 Alloy 6005-T5. Base Flange: ASTM B26 Alloy 356.0-T6 or ASTM B108 Alloy 356.0-T6 (Yield strength test required). Shaft: ASTM B221 or B241 Alloy 6063-T6, ASTM B209 Alloy 5086-H34, ASTM B221 Alloy 6005-T5. 4. Pole components shall be constructed using the following material: 3. Aluminum poles shall be equipped with vibration mitigation devices, as approved by the engineer. restraints and other requirements for steel poles specified herein. 2. Aluminum pole designs shall use the same anchor bolt assembly and be subject to the same geometric 1. Aluminum poles shall be fabricated in accordance with "Structural Welding Code-Aluminum" AWS D1.2. a. Meet all of the requirements stated above for optional steel pole designs and the following: pending approval by the Department as outlined below. 5. Aluminum Pole Designs. Aluminum pole designs may be allowed, if aluminum poles are permitted or required, shown herein. d. Anchor Bolt Assembly. Anchor bolt assemblies for optionally designed poles shall be the same as those mast arms shall be designed for a 60-pound luminaire having an effective projected area of 1.6 square feet. mast arms and luminaires. Poles shall be supplied with mast arm combinations as shown in the plans. All c. Mast Arm Attachments. All poles and attachments shall be structurally designed to support two 12-foot Manufacturer's shop drawings shall include the ASTM designations for all materials to be used. drawings. Shop drawings shall show breakaway base model number, and manufacturer's name and logo. and FHWA breakaway requirement test of the model of base being furnished shall be submitted with the shop resist the theoretical plastic moment capacity of the pole. Certification of the plastic moment load test calculations and shop drawing submittals. All transformer bases shall have been structurally tested to transformer base poles, fabricator shall include transformer base and connecting hardware in design 3-second gust wind speeds. An additional 1.14 gust factor shall be applied to the wind loads. For Supports for Highway Signs, Luminaires and Traffic Signals." All poles shall be designed for 110 mph design life in accordance with the 2001 Edition of the AASHTO "Standard Specifications for Structural b. Structural Support Design for Luminaires. Lighting support structures shall be designed for a 25 year assembly and design calculations as described above. deviation from the pre-approved shop drawings will require submission of shop drawings of the complete details of shop drawings on the pre-approved list maintained by the TxDOT Traffic Operations Division. Any shop drawings and design calculations is not required for structures fabricated in accordance with the The Department may elect to pre-approve some shop drawings for optionally designed poles. Submission of seal of an engineer licensed in the State of Texas, in accordance with Item 441, "Steel Structures." a. Shop Drawings. Optional designs require submission of shop drawings and design calculations bearing the permitted or required, pending approval by the Department as outlined below. 4. Optional Steel Pole Designs. Multi-sided steel poles may be allowed as optional designs, if steel poles are standard designs is not required. herein, shall be considered standard designs. Submission of shop drawings and design calculations for 3. Standard Steel Pole Designs. Steel poles fabricated in accordance with the details and dimensions shown GENERAL NOTES: DN:CK:DW:CK:FILE: JOB COUNTY SECT DIST REVISIONS HIGHWAY SHEET NO. C TxDOT of this standard to other formats or for incorrect results or damages resulting from its use.kind is made by TxDOT for any purpose whatsoever. TxDOT assumes no responsibility for the conversion The use of this standard is governed by the "Texas Engineering Practice Act". No warranty of anyDISCLAIMER:CONT FILE:DATE:SHEET 2 OF 4 Standard Division Operations Traffic POLES ILLUMINATION ROADWAY RIP(2)-17 rip-17.dgn January 2007 73B 1 MATERIAL DATA COMPONENT DESIGNATION ASTM (ksi) YIELD MIN. Base Plate and Handhole Frame A36 36 Flat Washers F436 TOLERANCES TABLE POLE ASSEMBLY FABRICATION Shaft length Shaft diameter: other Out of "round" Straightness of shaft Twist in shaft Perpendicular to baseplate Pole centered on baseplate Location of Attachments +1" 4 in 50 ftoof slip fitting pieces O.D. of inside piece of slip fitting pieces I.D. of outside piece 2 1 Bolt hole spacing DIMENSION TOLERANCE T-Base Connecting Bolts A325 92 +1/32", -1/8" +1/8", -1/16" +3/16" +1/4" in 10 ft +1/4" +1/4" +1/16" 1/4" /8" in 24"1 A572 Gr 50, A1011 HSLAS Sheet 4 of 4. Traffic Barrier Base Baseplate details, Before ovalized as shown on Concrete A572 Gr.50, or Gr 50 Cl 2 A595 Gr A, 3 Anchor Bolt Templates A36 36 Heavy Hex (H.H.) Nuts A563 Gr DH A194 Gr 2H,or Pole Shaft (0.14"/ft. Taper) 50 Gr 50 Cl 2 , or A1008 HSLAS 3 Anchor Bolts A193-B7 or A321 F1554 Gr 55, 105 55 7-17 instead of the requirements in ASTM A325. Lubricate in the field if necessary NOTES: the elongation requirements for HSLAS. HSLAS, provided the material meets A1011 SS Gr 50 may be used instead of (in) Diameter Base (in) Diameter Top (ft) Length 20.00 30.00 40.00 50.00 10.50 7.00 7.50 8.50 4.90 3.60 4.00 4.20 15.00 25.00 35.00 45.00 0.1196 0.1196 0.1196 0.1196 SHOE BASE POLE (in) Thickness Pole 7.1 13.2 20.7 30.3 (K-ft) Moment Design 8.00 0.1196 20.731.00-39.00 4.36-3.24 26.00-34.00 (Nominal)(ft) Height Mounting Luminaire 28.00 38.00 48.00 9.00 9.00 10.50 4.38 5.78 4.48 23.00 33.00 43.00 0.1196 0.1196 0.1345 (in) Diameter Base (in) Diameter Top (ft) Length (in) Thickness Pole2 of Rail About LC 10.3 16.6 25.1 CONCRETE TRAFFIC BARRIER BASE POLE (CSB/SSCB) (Nominal)(ft) Height Mounting Luminaire 13.2 20.8 30.5 to Rail Perp. (K-ft) Design MomentLengthLP-3 Thickness Pole 60% of Details Standard, BL See Bridge Lighting Sheet 4 of 4 Bolt Assembly Detail, See Shoe Base Anchor Sheet 4 of 4 Baseplate Detail, See Shoe Base Sheet 3 of 4 Detail, See Handhole Luminaire Mounting Height (nominal) Bridge MountedGround Mounted10" Min15" Maxmounted poles for ground location Handhole Rail Ht +5"poles bridge mounted of pole for traffic side Handhole on 1'-6"5'-6"6"Connection Simplex Arm Sheet 3 of 4 Top Detail, See Pole Nominal RiseSHOE BASE POLE GENERAL NOTES: accordance with Item 449, "Anchor Bolts." base poles and concrete traffic barrier base poles, in 9. Lubricate and tighten anchor bolts, when erecting shoe Engineer. specified may be substituted with the approval of the 8. Alternate material equal to or better than material than 1-1/2 times the shaft diameter at the lap joint. shall telescope together with a lap length of not less assembled by the lap-joint method. The two sections Poles may be fabricated in two sections and field- not be permitted, unless otherwise shown on the plans. 7. Two-section poles joined by circumferential welds will Welding Code D1.1. shall be in accordance with the ANSI/AWS Structural sections shall have 60% minimum penetration. All welding 441,"Steel Structures." Longitudinal seam welds for pole 6. Steel poles shall be fabricated in accordance with Item galvanized in accordance with Item 445, "Galvanizing." 5. Unless otherwise noted, all steel parts shall be the larger pole. tables, use base diameter and thickness values for 4. For mounting heights between values shown in the5'-6"1'-6"6"LengthConnection Simplex Arm LP-3 Thickness Pole 60% of Sheet 4 of 4 Baseplate Detail, See Transformer Base Sheet 3 of 4 Top Detail, See Pole Sheet 4 of 4 Base Details, See Transformer Nominal RiseTRANSFORMER BASE POLE Sheet 4 of 4 Assembly Detail, Base Anchor Bolt See Transformer 5'-6"1'-6"6"SectionOvalizedApproxLengthConnection Simplex Arm (CSB)4'-0"(SSCB)7'-6"~ Max.6'-0"~ Min.LP-3arm axis from mast located 45° Seam Weld Thickness Pole 60% of SectionCircular1'-0"'-0"3Sheet 4 of 4 Detail, Base Baseplate Traffic Barrier See Concrete Sheet 4 of 4 Bolt Assembly Detail, Barrier Base Anchor See Concrete Traffic Sheet 3 of 4 Top Detail, See Pole Sheet 3 of 4 Detail, See Handhole Nominal RiseBARRIER BASE POLE CONCRETE TRAFFIC practice. tolerances generally obtainable in normal fabrication fabrication tolerances, dimensions shall be within the sheets and the Specifications. In the absence of specified shipping practices shall meet the requirements of these fabrication. Materials, fabrication tolerances, and procedures which the Fabricator must obtain prior to herein. Weld references call for preapproved weld with the details, dimensions, and weld procedures shown illumination pole assemblies fabricated in accordance shown herein. Do not submit shop drawings for roadway and with the details, dimensions, and weld procedures 3. Fabrication shall be in accordance with the Specifications having an effective projected area of 1.6 square feet. and luminaires. Design mast arms for a 60-pound luminaire 2. Design structures to support two 12' luminaire mast arms pole is less than 25' above natural ground level. Design moments listed in tables assume base of adjust the wind speed to a 25 year recurrence interval. factor. A wind importance factor of 0.80 is applied to 3-Second Gust Wind Speed equal 110 mph with a 1.14 gust and Traffic Signals and Interim Specifications. Design for Structural Supports for Highway Signs, Luminaires, 1. Designs conform to 2001 AASHTO Standard Specifications otherwise directed by the engineer. the nominal mounting height is allowed, but unnecessary unless nominal mounting height. Increasing the pole length to meet arms will have an actual mounting height 3'-0" less than the luminaire arms have a 2'-6" rise. A pole with 4 ft. luminaire 12. Pole length is based on a 5'-6" luminaire arm rise. 4 ft. "Galvanizing." arms shall be repaired in accordance with Item 445, and other damaged galvanized areas on poles and mast of pits, blisters, or other defects. Scratched, chipped, 11. The finished pole shall have a smooth, uniform finish free clear the barrier. shall be on traffic side of the pole, at a height that will barrier. For poles mounted on a bridge bracket, hand hole arms, all hand holes shall be on the same side of the mounted on a concrete traffic barrier with two luminaire shall be located 180 degrees from luminaire arm. For poles concrete traffic barrier with one luminaire arm, hand holes otherwise noted on the plans. For poles mounted on a hand holes shall be placed 90 degrees to mast arm unless mounted on a concrete traffic barrier or bridge bracket, holes with reinforcing frames and covers. Except for poles 10. All poles, except Transformer Base Poles, shall have hand (in) Diameter Base (in) Diameter Top (ft) Length 20.00 30.00 40.00 50.00 7.00 7.50 8.50 0.1196 0.1196 0.1196 0.1196 TRANSFORMER BASE POLE (in) Thickness Pole 7.1 13.2 20.7 30.3 (K-ft) Moment Design 8.00 0.1196 20.731.00-39.00 (Nominal)(ft) Height Mounting Luminaire 13.50 23.50 24.50-32.50 33.50 43.50 5.11 4.21 4.57-3.45 3.81 3.4110.00 Luminaire Mounting Height (nominal) Luminaire Mounting Height (nominal) DN:CK:DW:CK:FILE: JOB COUNTY SECT DIST REVISIONS HIGHWAY SHEET NO. C TxDOT of this standard to other formats or for incorrect results or damages resulting from its use.kind is made by TxDOT for any purpose whatsoever. TxDOT assumes no responsibility for the conversion The use of this standard is governed by the "Texas Engineering Practice Act". No warranty of anyDISCLAIMER:CONT FILE:DATE:SHEET 3 OF 4 Standard Division Operations Traffic POLES ILLUMINATION ROADWAY RIP(3)-17 rip-17.dgn January 2007 73C 7-17 LUMINAIRE ARM DIMENSION TOLERANCE TOLERANCES TABLE ARM ASSEMBLY FABRICATION Arm Length Arm Rise Arm Diameter Overall length or width Thickness Deviation from flat Spacing between holes +3" truss arms Strut location in Bolt hole size +1 3/4" in 10 ft +3/16" +1/4" +1/4", -1/16" 1/8" in 12" +3/32" +1/16" /2"+1 1 Threads 13NC Tapped Lip Smooth •"1 ‡"†"‚" 4" 5" Approx. C 5" Approx.L •" Dia. Holes- 2" Dia. Approx. ‰" 9POLE SIMPLEX DETAIL ARM SIMPLEX DETAIL 5" Approx. 4"1 •"‡" max 5 •" Approx.Approx. 1 ‡" Dia. 1 ‡"9 Arm Simplex Pole Simplex •" Dia. x 1 •" UPPER SIMPLEX FITTING (Gusset not shown for clarity) A325 Bolt Lock Washer 8 8 SECTION B-B Arm Simplex Pole Simplex •" Dia. x 1 •" LOWER SIMPLEX FITTING (Gusset not shown for clarity) A325 Bolt Lock Washer 8 8 removed Lip Arm Length Nominal Arm Length Rise LUMINAIRE ARM DIMENSIONS 3'-6" 5'-6" 7'-6" 9'-6" 11'-6" 2'-6" 5'-6" 5'-6" 5'-6" 5'-6" 4'-0" 6'-0" 8'-0" 10'-0" 12'-0" 10 Pole or Arm Simplex Arm Pipes Misc.ASTM designations as noted MATERIALS A576 Gr 1021 5 ,or A36 (Arm only) ASTM A27 Gr 65-35,A148 Gr 80-50, Gusset Plates 4 Arm Struts and ASTM A36,A572 Gr 50 6 , or A588 A1011 HSLAS-F Gr 50 6 A501, A 1008 HSLAS-F Gr 50 6 , or ASTM A53 Gr A or B,A500 Gr B, 5" or Aluminum (Zinc Alloy No.3), zinc die casting (A48 Class 30), gray iron casting Pole Top Cap to be •" 1" Min. (3 Req'd) Set Screws Stainless Steel POLE TOP B LA-2 B 2 SECTION C-C LA-3 ‰ ELEVATION C C 2"TypPlate Gusset „" Min LA-3 LA-3 SIDE Typ 2 Typ 2 SIMPLEX ATTACHMENT DETAIL HANDHOLE SECTION A-A (Typ)(Typ)A A 10"4" ELEVATION Clip Mtg. Cover‚"+ˆ" Tube Thk. 8 Each pole simplex fitting shall be supplied 7 Dimensional limits are given to show acceptable of a particular arm length shall have the same dimensions within specified tolerances. size specified. The bolts and lock washers shall be secured to the pole with the other hardware items called for in the plans. elongation than the grade indicated. have higher yield strengths but shall not have less 6 A572, A1008 HSLAS-F, and A1011 HSLAS-F materials may with 2 bolts and 2 lock washers of the variation in design. All of a Fabricator's production 35 ksi, and elongation in 2 inches of 22 percent. minimum tensile strength of 65 ksi, minimum yield of 5 A576 must be suitable for forging and also meet designation. where the drawings do not specify a particular ASTM 4 Any of the materials listed for plates may be used 9 Proposed deviations in arm simplex dimensions or materials must be submitted to the Department Luminaire mounting heights are based on assumed 5'-6" luminaire arm rise. for approval. Hot Rolled Bar Commercial Grade handling •" dia. for wiring and "J" or "C" Hook lug grounding •"-13 UNC ‰ 2 Screws Stainless Steel Hex Head (2) ‚"-20 UNC Wall Pole Tube H.R.M.S. 12 Gauge Cover Handhole 2" Plate Gusset „" Min Plate Gusset „" Min •" …" ‹" in Pole Approx. Hole 2 …"x 3" galvanized metal cap Removable plastic or length Simplex fittingL Bolt HolesC1'-6" •"LA-1 ‚ 1 •" SCH 40 Pipe 1 ‡" O.D. LA-1 ‰ 2'-0" •" Min. 2'-6" •" Max. 8" 2" Max. P 2 …" O.D. 2" SCH 40 Pipe P +++ Min. straight RiseArm Length Strut L Š"x 2" Min. x 2" Min. Strut L Š" 0°(+2°,-0°)NOTES: 10 7 DN:CK:DW:CK:FILE: JOB COUNTY SECT DIST REVISIONS HIGHWAY SHEET NO. C TxDOT of this standard to other formats or for incorrect results or damages resulting from its use.kind is made by TxDOT for any purpose whatsoever. TxDOT assumes no responsibility for the conversion The use of this standard is governed by the "Texas Engineering Practice Act". No warranty of anyDISCLAIMER:CONT FILE:DATE:SHEET 4 OF 4 Standard Division Operations Traffic POLES ILLUMINATION ROADWAY RIP(4)-17 rip-17.dgn January 2007 73D 7-17 20'- 39' CIRCLE BOLT SQUARE THICK BOLT DIA. CONNECTING TRANSFORMER BASE BASEPLATE TABLE 40' 50' BASE TYPE TRANSFOMER A B B DIAMETER BOLT HOLE 13" 15" 15" 13" 15" 15" 1 ‚" 1 ‚" 1 •" 1" 1 ‚" 1 ‚" 1 ‚" 1 •" 1 •" (nominal) HEIGHTS MOUNTING (B.C.) Circle Bolt Bottom Washer Connecting Washer Lock Washer Flat B.C. TOPTYPE A B BASE TABLE TRANSFORMER 13" 15"17 ‚" B.C. BTM. 14" (B.C.) Circle Top Bolt Washer Lock 17" TypBase Transformer grounding hole for Tapped thru •"-13UNC 2" Approx. 9"x 11" Access Door manufacturer for testing. Some bars may have been removed by the with a removable tab bar for material testing. specification. Transformer bases shall be cast certification shall also show the material ASTM requirements, chemical and physical. The alloy and temper and that the base meets those bases. The certification shall show the metal treatment shall be furnished with transformer Certification by the manufacturer of heat by grit blast cleaning after heat treatment. bolts. Transformer bases shall be cleaned be attached with stainless steel screws or material approved by the Engineer and shall plastic, fiberglass or other non-metallic 5. Doors for transformer bases shall be made of but shall not be placed on the door. seen location, inside or outside the base, Such information shall be placed in a readily fabricator's name or logo, and model number. approved permanent means, marked to show 4. Bases shall be stamped, incised or by other Nuts shall be ASTM A563 grade DH galvanized. Bolts shall be ASTM A325 or approved equal. each transformer base for connecting the pole. or D, or B695 Class 50, shall be provided with manufacturer, galvanized to ASTM A153 Class C and hold-down washers as recommended by the lock washers, four flat washers,and connecting Head (H.H.) bolts with four H.H. nuts, four material approved by the Engineer. Four Hex ASTM B108 or B26 Alloy 356.0-T6, or other 3. Transformer bases shall be cast from aluminum, of the design moment. have been structurally tested to resist 150% by FHWA-approved methods. All bases shall Traffic Signals," and shall have been tested Supports for Highway Signs, Luminaires and "Standard Specifications for Structural requirements of the 2001 Edition of the AASHTO 2. All breakaway bases shall meet the breakaway larger mounting height. the table, use the values in he table for the 1. For mounting heights between those shown in Washer Hold-down •" thk Detail A See Detail B See ELEVATION DETAILS TRANSFORMER BASE BOTTOM PLAN TOP PLAN DETAIL B DETAIL A w/ Clip Head Bolt Lg. S.S. Hex ‚"-20UNC x 1" Door Fastener Thick SquareBolt Circle ‰ LP-1 Dia. +ˆ" Pole Base Base Detail) Transformer Base (See Transformer Baseplate Corners Chamfered Radiused or Connecting Washer Washer, & Flat Washer, Lock Bolts with H.H. Nut, (4) Hex Head (H.H.) BASE BASEPLATE TRANSFORMER LP-2 C Arm(s) L Mast Threaded length Galvanized length (if required) Length DIMENSION TOLERANCE TOLERANCES TABLE ANCHOR BOLT FABRICATION + •" + •" - ‚" NOTES: GENERAL NOTES: 20'- 39' 40'- 50' SQUARE DIAMETER BOLT HOLE Dia. A.B. DIAMETER CTR. HOLE 1" 1 ‚" 14"12"1 ˆ" 1 Š"14 ƒ" DIAMETER CIRCLE BOLT 17 ‚" TRANSFORMER BASE ANCHOR BOLT ASSEMBLY TABLE 16 ƒ" 14" (nominal) HEIGHTS MOUNTING Bolt Hole Dia. Diameter 2x Anchor Bolt Circular Template Square TemplateSquare ANCHOR BOLT ASSEMBLY TRANSFORMER BASE 30"3 •"Anchor Bolt (A.B.) Dia. Template Minimum ‚" Thick Minimum …" Thick galvanized at least 9 •". per bolt with upper end Hold-down Washer at top Washer and (1) •" (1) H.H. Nuts, (1) Lock (4) Anchor Bolts with 4"bottom nut) (3 places at each to bottom template weld 4 bottom nuts (8)H.H. Nuts, tack Diameter Center Hole Diameter Bolt Circle 20'- 39' CIRCLE BOLT SQUARE THICK DIAMETER BOLT HOLE SHOE BASE BASEPLATE TABLE 40' 50' 13" 15" 15" 13" 15" 15" 1 ‚" 1 ‚" 1 •" 1 •" 1 ‚" 1 •" (nominal) HEIGHTS MOUNTING Diameter Bolt Hole LP-2 Dia. +ˆ" Pole Base C Circle Bolt SquareCorners Chamfered Radiused or Baseplate L Handhole BASEPLATE SHOE BASE C Arm(s) L Mast Thick‰ LP-1 Bolt Hole Dia. Diameter Bolt Circle Circular Template Square TemplateSquareDiameter Center Hole Diameter 2x Anchor Bolt 4"30"Anchor Bolt (A.B.) Dia. Template Minimum …" Thick Minimum ‚" Thick at least 11". with upper end galvanized Washer at top per bolt Washers and (1) Lock (2) H.H. Nuts,(2) Flat (4) Anchor Bolts with 5•"bottom nut) (3 places at each to bottom template weld 4 bottom nuts (8)H.H. Nuts, tack SQUARE DIAMETER BOLT HOLE Dia. A.B. DIAMETER CTR. HOLE 1" 1 ‚" 13" 15" 11"1 ˆ" 1 Š"12 •" DIAMETER CIRCLE BOLT SHOE BASE ANCHOR BOLT ASSEMBLY TABLE 14 •" 13" ANCHOR BOLT ASSEMBLY SHOE BASE (nominal) HEIGHTS MOUNTING 20'-39' 40'-50' Thk. Tube Dim. ADim. B 1'-2 …" 1'-5 ‡" (4 Req'd) Bolt Hole 1 •" Dia. LP-1 LP-2 C + ˆ" Tube Thk. Baseplate 1 •" 4 •"8"L Mast Arm(s) CL Handhole BARRIER BASE BASEPLATE CONCRETE TRAFFIC 1'-2 …"35" for CSB35" for SSCBBolt Hole 1 Š" Dia. Opening 12"X 7" Center 1'-6" TEMPLATE 1 ‚" Dia. 4 •" Minimum …" Thick Minimum ‚" Thick 4"5•"8" bottom nut) (3 places at each to bottom template weld 4 bottom nuts (8)H.H. Nuts, tack BASE ANCHOR BOLT ASSEMBLY CONCRETE TRAFFIC BARRIER least 12". end galvanized at per bolt with upper Lock Washer at top Flat Washers and (1) with(2) H.H. Nuts,(2) (4)~1 ‚" Anchor Bolts 11 11 11 POLE DIA. 10 •" DIM. A DIM. B 7"+ ‚" 28'- 38' 48' 9"7"+ ‚"10"+ ‚" 13"+ ‚" BASE BASEPLATE TABLE CONCRETE TRAFFIC BARRIER (nominal) HEIGHTS MOUNTING 12 12 Pole diameter before ovalized. galvanized. Anchor Bolt Templates do not need to be 11