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HomeMy WebLinkAbout1963 GENERAL SPECIFICATIONS FOR WATER - SEWER - STREET CONSTRUCTION AS APPROVED BY THE CITY COUNCIL, CITY OF DEN CON City Secretary Mayne City of Denton, Texas City of Denton, Texan TABLE OF CONTENTS SECTION No. I CON(;RET'r" CURB & GUTTER 1-1 Descripl.ion 1-2 Ma ter icl).s 1-3 Excavat!on 1-4 corms 1-5 Flacirsg of Concrete 1-6 Curing of Concrete 1-7 Backfilling STRIM11 AND ROADWAY SPECIFICATIONS SECTION NO. 2 TY131, 10A1' PAVEMENT (Concrete) 2-1 Subgrado 2-2 Materials 2-3 Expansion Joints 2-4 Mixinq a.nd Placing 2-5 R,ady-Mixed Concrete 2-6 Norms 2-7 Placing Concrete 2-8 Cold Weather Concreting 2-9 Consolidating and Finishing 2-10 Longitudinal Ploa ti.ng 2-11 Scraping 2-12 ,4traighLedging 2-13 Edging 2-14 final Surface Finish 2-15 Curing 2-16 Longitudinal and Transverse Joints 2-17 Cold Weather Protection 2-18 protection and opening to Traffic SECTION NO, 3 TYP13 °B" PAVEMENT (Asphalt) 3-1 Construction Requirements for Embankment 3-2 Preparation of Suhgrado 3-3 Hydrated Lime Stabilized Flexible Base 3-4 Hot Mix Asphaltic Concrete SECTION NO. 4 CONCRETE FOR STRUCTURES 4-1 Materials 4-2 't'ests of Concrete 4-3 General Construction Requirements 4-4 Forms SECTION NO. 4 CONCRETE FOR STRUCTURES (Continued) 4-5 Placing of Concrete 4-6 Freezing Weather 4-7 Construction Joints 4-8 Curing of Concroto 4-9 Removal of Forms 4-10 Finishing 4-11 Transit Mix Concrete SECTION NO. 5 REINFORCING STEEL 5-1 Material 5-2 Pending 5-3 Storing of Steel 5-4 Placing and Maintaining Reinforcement 5-5 Inspection SECTION NO. 6 CONCRETE CULVERT PIPE 6-1 Pipe 6-2 Laying Concrete Tongue and Groove Joint Pipe 6-3 Foundation 6-4 Packfill SECTION NO. 7 GENERAL CONSTRUCTION OF SEWER IMPROVEMENTS 7-1 Scope of Specifications 7-2 Protection of Work 7-3 Pipe 7-4 Joints 7-5 Tape 7-6 Grades 7-7 Location of Maine 7-8 Test and Inspection 7-9 Excavation 7-10 Backcill 7-11 Laying Pipe 7-12 Manholes 7.13 Acceptance SECTION NO. 8 WATER DISTRIPUTXON SYSTEM 8-1 Water Lines 9-2 Pipu 8-3 Operation of Valves in Existing Water Works System 8-4 Pipe Lining 8-5 Fittings 8-6 Valves SECTION No, a WATER DISTRIBUTION SYSTEM (Continued) 8-7 Joints 8-8 Laying Pipe 8-9 Fire Hydrants 8-10 Service Lines and Tape 8-11 Excavation 8-12 Backfilling 8-13 Concrete backing 8-14 Testing Water Mains 8-15 Sterilization of Water Mains M SE(!TION NO. 1 CONCRETE _CURB & GUTTS 1-1 Description, This item shall consist of Portland Cement Concrete Curb & Gutter with reinforcing steel. Section of Curb & Gutter and placement: of reinforcing i5teal shall be as shown on City of Denton Standard Curb & Cutter Section on file in the Cngineoring Section, Public Works Department. .Curb & Gutter to be constructed on approved subgrado and to line and grade as established by the I,nginoer and dotails shown on plans, 1-2 Materialsi Kitorials and proportions for, concrete used in construction under this item shall conform to the., requirements of Class A concrete as defined in Texas Highway Department Standard Specifications, Item 403, except that under these specifications finishing with cement sand mortar of not to exceed one-half inGh, will be allowed where the mortar is mixed in proportions of one pubic foot of cement to three cubic feet of goad clean mortar sand. This finish must be placed while concrete is prefectly green., and no later than 60 minutes after concroto has been placed. 1-3 Exc.ava~t Excavation shall. be made to the reciuir.od depth and of sufficient width to construct the work to grade, form and dimensions. All soft and yielding or other unsuJ%able and unstable materials shall be removed and replaced with acceptable material; the subgrade then shall be compacted tp the satisfaction of the Engineer. Where subgrado is undercut, suitable material shall be used to fill and it phall be compacted to the satisfaction of the Engineer. 1-1: Format The forma shall by of wood or metal, straight and free from warp, and of sufficient strength to resist spring- ing during the process of deptiniting and compacting the concrete. Straight farms of wood shall be two (2) inch nominal thickness Sur- faced plank, or of metal of an approved section with a flat surfac:a on top and bottom. Forms for use on radii shall be of flexible wood or metal. The forms shall be of a depth equal to the depth of the concrete section in which *they are in contact, and no designed as to permit securely fastening together in correct position. Forms shall be securely staked, braced, and firmly held to the required line and grade, using approved spreaders and clamps, and shall be sufficiently tight to prevent the leakage of mortar. All forma shall be cleaned thoroughly and wetted b4fore the concrete is placed against them. 1-5 placing of Concretes No Iconcrete shall be pil4ced unless the sgrade, forms and re nforcoment, if 1-1 required, have been chocked and approved by Lho Engineer. Concrete shall be deposited on a moist subgrado. Dur.i.ncf ,1,fa;ting, the con- crete shall be thoroughly spaded next to the Forms, and shall be carefully tamped, using an approved tamper, in uniform layers not exceeding six (6) inches in depth, until a uniformly donne concrete in obtained. As soon as the concrete has sot xuffici.ently to re- tain iLs shape without support of the forms, the clamps and spreaders may be removed. 1-6 Curing ox~ Concre 2.L Upon direction of too Engineer, the con- crote 'dhall be sprayed with a curing com- 1,mund 'suitable L'or the formation of an imperiable film which shall o dhore integrally to the concrete. The cu:-ing compound used shall contain a quick fading dye of suitable cold; to assure visibAlity during application and shall be of such ingredients as will not per- manently alter the natural color of the concrete, other means of curing may be used it permission is given by the Engineer, 1-7 Backfill.•i.nu; The curb and gutter shall be backfill,ed within seventy-two (72) hours of pouring. The back- filled shall be of suitable material and oompactod in a manner acceptable to the City Engineer. 1-2 STABET AND ROADWAY SPECIFICATIONS Generale All streets and roadways constructed in the city of csti,otts Denton shall conform to one of tho Collowing specifi- 2]ype r Shall consist of concrete pavement 6 inches thick with re-inforcing steel in accordance with specifications as described herein, j !~Xpe B= (Stabilized base) Shall consist of 6 inches of compacted subgrade G inches of satisfactory compacted road gravel stabilized with lime and surfaced with 2 inches of hot mix asphaltic concrete in accordance with specifications as descrtbed herein, Allen riavin.gy Ohall consist of 6 inches of satisfactory compacted road aravil stabilized with lime and surfaced with 2 inches of hot mix asphaltic concrete in accordance with specifi- cations -~s described herein. SECTION NO, a TYPE "A" PAVCMGN"' 2~1 Su~ra;de; A. Description., Subgrade is that por.tian of the roadbed upon which the base or pavement is to be placed,. B. Construction Methods,,,,. After the excavation or embarkment has been aubstanLially completed, Lho subgrade shall be brought. Lo the corrocL alignmont, cross section, and elevation, so that after rolling, it will conform to Lho correct n.lignment, cross sec Lion, or c,levaLion. All irregularities whie:h dovelop during final compaction in excess of inch, as shown by straight edge or tomp.late, ahall Immediatoly be correctedl the suh- grade shall. be so prepared that when completed, iL will have as nearly as practicable e uniform donoity of not loss than 90 percent of the maximum dry density of samples of the materials as determined by tho S.Landar,d Prot-or Compaction 'l'ost, to a depth of 6 inches. The prepared subgrade shall be kept thoroughly wetted down sufficiently in advance of placing any concrete base or pravemcnL to insure il.s being In a firm and moist condition of at least 2 inches below the finished riubgrado surface. only such Subgrade as is necessary for the satisfactory prosecution of the work shall be completed ahead of placing the bane or pavement. Subgrade may be surfaced either by hand or mechanically by subg.rade planer, No hauling or equipment will be permitted on the finished subgxade. Complete drainage of the subgrade shall bu provided at all times. The type of equipment and methods of use shall be approved by the Engineer, 2-2 aterlale t Concrete); Concrete shall be composed of portland cement, aggrogates and water„ 't'hese materials shall be furnished only front sources of supply !approved ble tha engirO,er before shipments are started. The basis of approval of such sources shall be the abi.l.l.ty to produce materials of the quality and in the quantity required. B. Portland Cement; Cement of the type specified shall conform to requirements of the current ASTM Speci- ficatic na for Portland Cement-. 'T'ype I or 1XI (Degignation CW1.50) for Air-Entraining Portland Cement. Type TA or T11A (Designat'f.on C-175) Type I and TA shall be supplied unless Type 111 or MA (11igh-E;asiy-- 2-1 St,rongl:h) are specified,. Cement which for any reason haj become partially soh or which c:ontalns lumps of caked cemernt shall be re. jotted„ l i.ther, pack.ayed or bulk content may be uslod., C.'., !1cMg12qA-t:Rs-A All fine and ceoarso aggrogal.oc1 for conrro':c] shall. moeL the aLandar.d r.oquiromen•.,; for aggregn Los for concret,o pnvement of Lhe Texas I1i.c;hwr7y DepartmonL, :t. Lern 3M The aggrogal,o (br)l;h fine and coarse) shall be so handled that: its moisture content and gYaduaH.on is reasonable uniform and does not change appreciably from batch Lo batch or hour to hour', No aggregates shall be used which have bor~ome mixed, while I in storage, wiL-h foreign mat:erial.. Proton agr,-agae,;os or aggrec;at:es containing frozen lumps shall be thawed before use. L. Water: WaLor used in mixing or rruring concrete shall be clean and free from injurious amounts of oil, acids, salt, alkali or Drgani.c materials or other substances harmful to concrete„ Water from public supplies or which iu (suitable for drinking is always :satisfactory, E. Roin~ nfoxcilicl SLeel; Reinforcing steal If specified shall conto.rm #.:o the latcaL of>"C'M Spocifi cation as fo.llown i ASTM,_Uopigna -ion Bars and rods Awls or A-16 GLeol wise fabr,io A- 185 Tie bars which are to be bent after one end is encased in concrete shall be structural grade, Three eighths inch bars pl.acr'~ on 18 inch centers shall be used for reinforcement. 2-3 Joints : A. Expansions Jolnty,; Bxpnnai.on joints shall be non-extruding prefor.rned joint fillers of one of the following typed: Redwood, cypress or cedar boards or premolded fiber, and shall conform to ASTM Designation D544 & AA8110 Designations M-33, M-58 & M-59 Standard Specifications. B. ;joint Sealing gaund: Sealing material for filling all types of paveme3nL joints shall. comply with AA8110 Standard SpecificzlAons (Designation M-89 or. M-18). C. Premolded Joint Mat;eria),r. p,remolded x,eart:ing strips when 2-2 called for on the pl-in be 3/1c) Inch Lhi(.k or more and of the width shown on the h.lana.. phey shall cgrA!,'Ins c)f vL-;Iwhich have been formed Crom .1:aynk of IelL or all?oddoci feIL, r.an., wood or other. suitablo rlbor r socuroly bound t:og(il her and uniformly improgna Led wf.t.h a suL'LaL-)]c, bi.ndor They shol l be of such characLer Lhall they wta1, nol. be perinanontly deformed by ordinary handling during hoL wc&Lher or become hard and bril.t.lu •n cold weather, U. Metal Supo,?j•1;3i Metal ch:trlg used Io support tiebars or roinrorcing bar:3 tihall be channel .shaped, pr'ossod ouL of shoe L. steel of not .lo,r:a than twelve (12) gauge (U.S. Std.,) metal, and conforming Lo doi.a.ils shown on the pla nu. U MaLor:laI~i Cdr Cu;_inei (:`anc rote Y Burlap Shull at time of using be in good condition, free from holoo, dir L, clay or. any other subotance;3which would hvzve a deieter.ious of o .L upon concrete, Burlap shall be of such quality ghat it will 7bsorb water; readily when dipped or sprayed and ohal:l wcl.c7h not less than 7 oz. por squaro yard when clean and dry„ Wator,proof piper for curing concroLe shall conform to the current AS9!M of AAS140 Specifications for Waterproof Paper for curing C..oncroLe (0--171 and M-139, rospoulAvely) , Membrane curing compounds shall be the whiLo-pigmented type and c,)nf,)rm to the roquir.ements for the current AASHO Standard Spec i.CicaLi;ans for I.-iquid Mernbrano'•ror.ming Compounds [or Curing ConcrotE. (Dealgnat,i,on, M-148). Wlaj.tca 1'o_ly jLiylene_ShgoIAngr White polyethylene sheotin1 shall ccnsi.s+ of a single shoot having a thiokness of not less than 4 mills (000411). Moisture retention shall conform to the require- ments of ASTM Specificationr3 - Designation C-156 except that Air- >nLr.aining PorLland Cement; shall be used in the mortar. Tho material, shall be t.esLod for Lcnsile strength and elongation as prescribed in Lhe current. ASTM SI)ocificaLions Designation D-882- Method A. 2-4 Mixing and Placino t A. ML~hljx.,r Measurement and batching of cement, fine and coarse aggregates shall be by weight on scales accur,aLe to within of one percent. One sack of cement shall be considered to weigh 94 pounds note Bulk cement and cement from fractional sacks shall be weighed. Tho minimum cement content shall not be less Lhan 5.0 backs (93 pounds per sack) pee cubic yard or concrete. The max.i.muin size aggregaLe shall not exceed ono- fourLh (k) of the slab thieknesa, The maximum waLor cont-enL tihta.l 1. nut exceed 6.50 gallons per sack of comoni., including the ourface waL'er on thn aggregate. F., Consistency; The Slump of the concroLo shall be from one (1) to three (3) .inchAs, as determined by the Engineer. If the slump Is leas than one (1) I.nch, tho amount of water shall be increased until the slump is more th?n ono (1) incht nor more than throo inches, increasing the cement at the hdme so that the amount of water per sack of cement does not exceed that amount specified, The consistency shall be mea- sured as described in the current ASTM Standard Method of Slump 'l'est of Consistency of Portland Coment Concrete (Designation C-113), or the method of test for ball penetration for, rJpr.tland cement concrete ASTM Designation 360, C. Workab:i.].`tZ1 ConereLe shall at all times be of such consistency that it can be worked into acrners and angles of the forma and around joints, dowels, and tiebars by the consL-ruction ,ttethods usod without excessive spading, segregation or undue accu.nulatian OF water or ].aitance on the surface. Joh_P%iixed Concrete Job mixed concrete shall be mixed in a drum mixer wi.lch shall con- form Lo the concrete pvving mixer sL-andards of the Mixer Manu- facturers i3ureau of the Associetted General Contractors of America, The mixer shall be capablo of combining the aggregates, cement: and water into a thoroughly mixed and un.ifKaem mass within the specified time, and of discharging the material without segregation. The entire contents of thr drum shall be discharged before recharging, The volume of the mixed materials per batch shall not ex,jaed the manufacturer's rated rapacity of the mixer more than twenty (20) percent. i. Time of Mixing- The mixing of each batch shall continue for not lose than one minute after all materials, excepting water, are in the mixer, All mixing water shall be introduced in the drum before one-fourth (k) of the mixing time has elapsed. Tho mixer shall rotate at the rate recomm nded by its manufacturer. The mixer shall bo provided with a batch timing device which shall be subject to inspection and adjustment by the Engineer at any time, 2-4 2-5 Roady-Mixed Concretel Ready-mixod concro..:o shall be mixed and Lransporterl in accordance with the current ASTM Specification for Ready-M:i.xcxi concrete (Designation C-94) . Any concrote which is not plastic anri workable when it rOLichoH' thr- subgrado, shall be rejected. When construction conditions are i;i.wh -hat it is absolutely necessary for trucks hauling concrete to operate on t:hu grade between forms they shall not back ovor previously doposiLod concrete. Vibrall.on of the entire dopLh of slab and odUas may be required, iC so deemrd by the Bn(li.noor. Itetni.xi.srr,L Concrete or mk.-rtar ;.)at has HLiffonod but not set may be used after remixing if, it is plastic enough to bo uompacLed in Lho forms. WaLer must not be added ,t time of i,emixing. 1,-6 Forms: Forms sha' I bo made of metal and r3hal.l have a depth equal to or greater than the prnHcribod edge thicknesu of the pavement slab, excepL when curb form is added after machine finishing. They shall hav+) a base width of not less than eight (8) inches for all forms eight. (8) inches or more in height. All side forma less than eight (8) inches height shall, have a base width of nos less than six (6) inches. The minimum length of each section of form used shall be ten (10) foot, Each section of form shall be straight-, free from bonds or warps. 't'he maximum deviation of the top surface of any isocLi.on shall not exceed ono-eighth (1/8) inch, or the inside- face not more thin one-fourth meth from a straight line. The mtat:hod of connection hetween fsocti.ons shall be such that the joint thus formed shall be froe from movement in any direction. Forms Hhall be of such cross-section and strength and so sccurod as to resist the pressure of the concrete when placed, and the impact.. and vibration of any oqu' pinunL• which they support, without spri.ngi.ncf or settlement, Each Len (10) foot, length of form shall. have at least three (3) form braces and pin socRoLs which shall be spaced at intervals of not more than five (5) feet-, having the end brace and socket not more than six (6) inches from the end of the form. Approved flexible forms shall be used for construction where the radius is 150 feet or Loris. Setting Dorms, 'rho subyr.ade under the forms shall, be com- pacLed and cut to grado rso that the form when set will be uniformly supported for its entire length at the • 2--5 eIovat.i.on. Dorms shall be -joined neaLly and in such a mannor that the joi.nLi are free from play c>r movemenL i.n any direction tbrms shall be,, sct, as herein specified, for aL lociol_ ane day'ts con- sLrucLion ahoad of the actual. placing of Lhe c,oncrote, 'i'fao supply or forms shall be sufficient: to Permit k:hc.i.r roirra.i.ning In pl.arc for aL .l ;asL 12 hours after the concrete hats boon placed . All forms shall be cleaned and oLl.ed each time Lhoy arc used, .Grade and ALIT ramen!t:_.: The al.ignmenL and tirade elevations of the forms ,hall be chocked by the conLracLor and the nouesraary earrocL.i.ons made by the cont.racLor invedi:aLoly before plauirs;t Lhe concrctU. When any form has been disturbed or any subgrade Lhera under ha~a became rnnstable, the form shall. be ro5 t nd rechecked. 2-7 PlacinLj' C:onc,reLe Tho conereto shall be mixed in quantities required for immediate use and shall be deposited on the subgrade to the required depth and width of the construction lane in suc- cessive batches and in a conL-inuous operation without the use of intermediate forms or bul.khoads. The concrete shall be placed as uniformly as pogsiblo in order to minimize the amount of addiL•i.onal. spreading nece isar.y, While being placed, the concrete shall. be spaded or vibrated and comjaac:L•ed with suitable tools so LhaL tho formation of voids or honeycomb pockets are prevented. The con- crete shall be e:special.l.y well spaded or v~braLod and Tamped againsL the forms and alone all joints. Care shall be taken in the dis- tribution of the concroLe Lo deposit a sufficient volume along tho outside form liners so illicit the curb qecLlon can be con<sol.idated and finished simultaneously with the slab where .integral curb consLrurl.ion is specif.ted. No concrete shall be placed around manholes or other structures until they have been braughL- to the required grade and a 1 i g ninon t 2-8 Cold Weather_ Concreting:.. Except by specific w;i.Lten author- izaLion, concreting shall cease when the descending a Lr tompora Lure in the shade and away from artificial heat falls below 40 dogroes 11. It shall. not be resumed until the ascending air temperature in L-he shade and away from artificial heat rises Lo 35 dogr.ces l'. 2-9 Conso.lldaLi~4AU and Finn shinlf t General.,-,-, The pavomrnL shall be struck oft: and consol.idnted wiLla is morFhanica .1. finishing moohino or~ by htand- finighing methods,, Whon a mechanical finishing machine Is used, the concrete shall be struck off al: such a hc.ighL that aft.or ceUnsolidaLiun and final Cinishiny it shal.l, l,u ,aL the exact calsvaLion r 2-16 as shown on the plans. A depth of at .least. 2 inches of concrete shall be curried in front. of the sLrike-off ocrord for the full w.id,:h of the slab, whenever the screed is boJ.ncJ used to strike off the pavement.,. The finishing machine shall be provided with a Cteod which will c,onsolidats the concreL. liy pressure. The concrete shall, through t.hc us,a of this machl,no, be brought to a true and even surface, free from rock pockets, with the fewest poasibl.e number of passages of the machine. The edge of the scroods along the curb line may be notched out to al 'ow for sufficienL concrete to form, the inLogral our)),, tkand-finishing tools shall be kepL avail=able for use in case the finishing machine breaks (town. . When hand finishing is used, the pavomonL shall be struck off and c,on~~,iolidaLed, by a vibration scrood to the exact elevation as shown on the plan,,;.. When the forward tnot.i.on of the vibrating i;c:reed is stopped the vibrator Pa,al.l be shut: off, it, shall noL be :111owed to idle on the concrete. 2..10 Loncri.Ludina:l. FloaLllncr- After the concreLo has been struck off and conrsol.i.daLoci it shall be further smoothed by means of a longitudinal floaL. If a mechan- ical longitudinal float is not used a longitudinal hand float rihall be operated from fool: bridges spanning the pavement and shall be worked wJ.{:h a wiptncj motion, paral.lcrled to the pavement conLerline, and passing from one side of Lho pavement to the other. Movement ahead along Lhe conLorline of the pavement shall be in successive advancer, of not more than ~ of the length of the float. Tho.. float shall be not less than 12 toot in length and 6 inches in width and shM.1 be properly :itiffoned and provided with handles 'it each end 2-1.1 Scra. Mina,: After the passage of the longitudinal float, the pavement shall be scraped with a straight edge 10 feet .long, equipped will, <t handle Lo por.m.i.t it to be operated from the ('edge of the pavement,. The straight edge shall be operated &,o that any excess waLor and laitance are removed from the surface of the pavement, 2-12 SLraiahtedgit7g; After ttie longgi.l.ud.inal floating and scraping havo b,o*c completed and any excess water removed, but while the concrete Is still plan ;Lisa, the slab surfar, shall be tested for amoothness with a 10 fooL straightedge swung from handles 3 feet longer than one-half the width of the Hlab. '('ho straightedge shall bo placed on the sur fac o. parallel to the centerline of Lhe pavornent. and at noL worn than 5 feel i.nLervals tr an over,aol.y. Afl:or each Lost the straightedge shall be moved forward one-half its length and the operation repeated. When irregularities are di,,eoverud Lhey shall au coraoc:ted by adding or removing concre,tca. All disturbed places t+ha.ll be floated with 2- "1 lr~ a wooden float not less than .3 feel long and not. l.css than 6 .inches wide, and again sl.raaLc~hl:edged- The pavement surface shall. have no depression in which wal.er will. ,,Land. The use of the .long-handled wood floaLas 4-11u111 be confined to :.a minimum. They may bo used behind Lhe l.onq' tud.i.nal float to correct surface unevenness not. Laken care of by I.he longitudinal float:,, but shall not be used to float the -:-i .i.i e surface of the pavement in liau of or supplementing Lhe uae at' Lhe longitudinal. f loa L- 2- 13 Ldclinc i Isefore final finishing iq complcLod and before the concrete has taken its initial ioL, the odges of the slab and curb shall be carefully fi.nishod With an edger of the radiua shown on the plans, 2-14 Final Surface Pini h; A burlap dra:j shall be used as the final finishing method. The drag shall be at. least. :3 foot. in width and long enough to cover the ent.l.re pavement wid(.h. 'IL shall bo kept- olean arid saturated while in use,. It shall be laid on the atir.facc of the pavement and dragged forward in the direction in which L110 PtIVL(nonL is being laid. ],he Curb shall. have the vaine final finish 3s the pavement. The final surface of Lhe concrete pavement and curb shall have a uniform gril;Ly Lexture free from e!h<cessi.ve harshness and true to the g °ades and c roes-- ~ioction shown on the plans. The Enginoor may roquiro c:hani a3 in tho final finishing procedure as required to produce the dog ired final surface LexLuire. Pho Cinished surface of the curb and gutter shall be cheakod by the use of the 10 foot: str..tairhtodqra and corrected if nocoesary. While the concreLe i,o at.{' 1.1 plast:,.a the drain- age at: Lho ga•LLc,,-r. should be c:hcclcecl by pouring water at the ,gutter summi- and observing Its flow to Lho nlet. In order. Lo prevent damage to Lhe concri~Le vurface, water should bo poured oral.o a p.leco of burlap or curt.ng pap?r, 2-1.5 Cul-irag I Concrete ,hall he cured by pr.otocting it against lows of niolgLure, rap.i.d Lempora Lure change;, and from r.ain, flowing water, and mechanical .t!rjury for. a period of not loss than 5 days; from His beginning of t;ho curing oper.- at:i.on. Moist curing, waterproof paper., white p lyethyleno sheeting, liquid membr.'anci a ompouncl or a c'omb.i.n,ation thereof may be used for curinci. [rtinusdi_aLely aCLer, finishing operation.,; have been completed, Lhe enl,ire aur.taco of the newly laid concrete shall. bo covernd by the curlnq_ mod:i.um which is appli- cablo to l.ocal concli tion5 and approvocl by t-Alo l ncfi.neer. 2- F3 The edge of concrete s.lr,,bs exposed by Lhe roninva.l. of: forms shall be protected i.mmedlale-ly Lo provide t.hat3e taurfaces with ctnLinuous curing Lreatit3ent: equal to Lhe meLhcxi 3elecLed f°or curing tho Slab sur'Cace and !.o prevent : njury Lo pavement edges. The u:7e or' a c•.7ver .ng mr L•or al. whA.Ch contains or be- comes con Lamina Led wirh ,a iclar in any form, Laran.i.c acid, or any other substanco:`. consi.dored dot.r.i.montal to por.t.land cement will not be pe.t'mi,LLCd. 't'he .t.ni.L.i.al. curing medium Hhal.l be affective and shall be app.licid t3o e:s Lo prevenL• checking, cracking, and the appearance of dry spotty i.n the surface of the concrete, ".'he contractor shal.l have Lhe equ.i.pnaenL needed for. adocqutaLe curing aL hand and ready Lo install boforo actual concroLo placelT3e111L begins, In all oase.3 an which the curing medium requires the a.ase of water, the cueing ahal.l have prior right Lo all water supply, railurc 4w prov.i.de +uffi.c.i.enL cover maLerial of the type sel.ecLed, fal,lure Lo maintain saLuraLion for the entire curing period in the moiht curing mcLhods, lack of water to adequately -ire for both curing and oLhor requirements, or oLher fai.jLlret3 to comply wi.Lh curing r.equi.r.ements shall be cause for immediate suapcnsi.on of concreting operations. Mol'A curirly Mo)-.9I. cuxing shall bo accomplished by covering of burlap, cotton teats, or other approved fabric, tnat., used ,3i.ngly or .i,n combination, wring r3ats shall be Lhorou3lhly wuff when applied and kept continuously wet and in i.ntimato con Lac L- with the pavement surface for the duration of the tnoisL curing period. other fabric viats shall conform in design and Shall provide a curing 111001um at 10a 6L 0(11,1,11 I.o maLs. CotLon mats, other fabric mats, and burlap stripes ,-flhal.l be furnishod in the widths or ler,gLhH, after shrinkage, required to cover the enLir.o width and edgc,s of the pavement lano, Ma Ls of burlap shall be lapped at ;joints bctwr>en adjacenL tihoet.s Lo prevent drytng of this location. Maul-. airing when used .3,> a.na Li 3.l during ahal.l be continued for nof: loos than LwcnLy--f0W 110ur53. WaLerproof laer Cur I11511 The burfacc of the concrete Shall be wetLed with a fine spray of water and then covered wi.t.h Lho waterproof paper, 't'he piper shall be in pieces l.nrrle enough to c.ovur Lhe enLi.rc wic9th and edger of the slab and shall be lapped not less than twelve (12) inches. Paper shall he adocluat.ely Wei.-clat.ed to provonL displacemenL or billowing duo to wind. Paper folded down over the side of the, pavement odges shall be secured by a conLinuovs hank of earth. Tcars or holap appearing in Lho papas during the curing period shall be i.mmediaLely repairod. 2, 9 White Polyelllylenc_ 5hec Ll.ncl s White polyethylene sha.11 moot: the sprc t f i.ca Lions undor Section 2.3F. Liquid Membrane Cur inq Compound i Whil.o pigmented liquid mcmbrano curing shall. moot thespecificaLions under Section 2.,3E. '11-w curing compound must- be applied to cover the surface compleLcly and uniformly aL a rate wh.icli will achievo the performance requirement spo-zilied in AAS1I0 Sped fi.ca t.ions M-148. This method of curing shall be applied immediately behind the final finishing operation or at-Loy the initial curing when a Combination of methods are used. Pail- ur.c to provide compIcLe and uniform covera< o at. the required r.at.e will be cause f:or d,isrontinuancc of t:hi.s motho•l of curing and the substitution of one of the oLhor approved inothods. The compound shall be kept. a l.Lated to prevent the pigment from rattling. Special dare Shall be taken to apply the curing com- pound to the tpavomcnt edges nmmediaLoly afF:oY than forms have been removed. 2-16 Joints-.- Longitudinal and transver.so join Ls shall. be con- structed as shown on the plans, Long.tLud .nal. joints are those joi.nU4 parallel to the lane of construction. They may be, either .i.nter.meciate center joints or Lhe congLruction joi.nt.s betwoon const.rucLi.on lanes. 'T'ransverse joints shall be contraction joints or con- struction joints. C'onstrucfton jo:i.nLs are put in transversely where evor consLruction opcral:i.ons require them. Expansion join':s may be either l.cnyiLudinal or trans- verse. They {are used only where specifically shown on the plans. The edges of t•hc pavement. and those joints where such edgir'g is shown on the plans shall be r.oundod with an edger having a radius of not largor than 1/6 inch, 7'r,ansv0rye joints caxcept keyed and tied construction joints shall be continuous across Lhe entire paved area ine:Judi.ny Lho curb. A. 't'ransverse -joints. Transverse joints shall be con- traction, expansion or construction joints. ContracLiun and expansion joints shall be placecl as indicated on the plans and construction joints where ever construction may require them. They shall make a right anylc with the Uenterli.ne of the pavement and eiurfaccz of thn subyrado. Transverse Ex pan s .ora Join_!,s s Expansion joints, where shown on the plans shall conform to the specificaLion in Section 2.3A. 'l'hoy shall extend the aiaixo width cf the pavowent: and from Lhe subgrado to one- (1) 2-1.0 inch below the surface of Lhe pavement. They shall be of the dimensions and spacing as shown on tho plans, The filler shall be held accurately in place during the placi.nq rind finishing of the concrete by a bu.l.khead, a metal channel Cap or other approved method. Under no circumstances shall any concrete be leiL above the expansion mater:io l or across the joint at any point. Any concrete spanning the ends of tho joint next to the forms shall be carefully cut away after the forms are removed. Before the pavomonL is opened to traffic the groove above the filler shall be c.l.eanod and sealed wl-Lh specified joint sealing material covered under Section 2.313, Transvorse ConLraetion 0oints: Transverse contraction jointF shad be of the sawed, formed dummy groove ck premolded strip typo, Transverse SawedContracti.on Joint : When transverse con- traction joints are to be formed by sawing, cart, must bo taken to saw the grooves soon after placing to prevent the formation of cracks due to contraction of the slab. All transverse joints shall be sawed at least 1/4 of the slab depth. Any prooodur.e for sawinj joints that results in prcmaLure and uncontrolled cracking shall be re- vised immediately by adjusting the Lime interval. between the placing of tbo concrete and Lhe cutting of the joints. Transverse Pormed llur>tinv Groove Joints: Transverse dummy groove joints shall be formed by a groove or cleft in the top of the slab of the dimen lions shown on the plans. The groove made in the plastic concrete by a suitable tooling device, shall extend v~rtlcally downward one- f'ourth of the slab depth from the surface and shall be true to line, 'transverse Promol.ded SL ~~Joints~ Transverse promolded strip ;joints shall be of the proper dimensions as shown on the plans. 't'he premolded filler is placed in a verLicaI groove formed to receive it. The Lop of the filler should be flush with the pavement surface. 't'ransverse ConstrucL-ion ,joints: Transverse construction joints of the type shown on the plans shall be placed wherever Lhe placing of concrete is suspended for more that: thirty minutes, A butt tyke joint with dowels shall be used If the joints occurs aL the locsL-ion of a contraction joint, Keyed joints with Liebars are use.:' if the joint occurs at any other locaLion. 2-11 Dowels: If joints are to be equipped wi.Lh dowels they shall be of the dimension and aL the spacing and location indicated on the plans, They shall be li.rmly supported in place, accurately aligned parallel to the pavement grade and the centerline of the pavement by means of a dowel support which will remain in the pavement and will insure that the dowels are not displaced during construction, one-half of each dowel shall be painted and greased and in expansion joints one and shall be equipped with a tight fitting sleeve. B. Longitudinal Joints, Longitudinal joints shall be placed as shown on the plans, They shall be of the sawed, dummy groove premolded strip, or the keyed construction type. Joints between construdtion lanes shall be the keyed construction type, or as shown on plans, Longitudinal Center Joint; Longitudinal center joints shall he of the sawed, formed duinmy groove or premolded strip type, Sawed Longitudinal Center Joints: Sawed longitudinal center joints shall be sawed gro+es made with a concrete sa~st after the concrete has hardened. The saw out shall be at least one-fourth of the slab depth. The joint may be sawed at any time prior to the time the pavement is open to traffic. These joints are otherwise formed in the same manner as the trahsverse sawed joints, Section 2,16B., . Longitudinal. Formed Dummy Groove Jointed Longitudinal dummy groove joints are formed in the same manner described for Transverse Formed Dummy Groove Joints, Section 2.16D. Longitudinal Premolded Strip Joint: Longitudinal premolded strip joints are formed in the same manner described for 'T'ransverse Premolded Stri,P Joints, Section 2.16A. Longitudinal. Construction Joints: Longitudinal con- structlon joints (i.e., joints between construction lanes) shall be of the dimen- sions shown on the plans. The key shall be constructed by placing a dolormed metal plate against the form when the first lane adjacent to she joint is placed. This metal plate shall be re- moved with the form. When placing the second slab, care must be taken that no concrete is left to overhang the lip formed in the first slab by the edging tool. Tiebarss Tiebars or tiebolts when shown on the plans 2-12 s shall, be of deformed steel and of the dimensi.onri and at the spacing specified, TLebars shall be firmly --,upporLed by subgr.adu Chairs or so installed as not to bo disp.laC(jd during construct-i.on opera I.i,ons, Joint Soalor; Af!:er. Lhe outiny pnr.i.cx) x1.11 sawed and ^ dummy groove Ioi.nl;fj ,n the pavement shall be cleaned and ooalod with material. MO(!. 'g the requirements of Section 2,5D. All, foreign material, ,joiriL r,awing residue, dirt and curing membrane shall. be removed, )o.i.nl:s shall be slightiy underfill.ed (approx, one-fourth inch) to prevent- extrusion of sealer, Any excess material should be removed from the pavement surface as soon after sealing as possi.bio. 2-17 Co1rl _Wea Cher E~rotec t_ion i When concrete is being placed in colt) weather and Lnmpera- ture may be cxpecLod to drop below 35 degrees f',, a supply of straw, hay, insulated curing blankets or other suitable material shall be provided along the line of the work, At any time when the air temperature may be expected to reach the freezing point during the day or night, tho material so provided shall be spread over the concrete to a sufficieni. depth to prevent freezing of t-he concrete, Concrete shall be protected from freezing tempo:aLures until it is at least 5 days old, Concrete injured by frost: act,Lon shall be removed and replaced at Lbe contractor's exponso, 2-18 i?rotecLit~n ~u1d gpan~ia~c~ to Tralf_ic. The contractor shall protect- the pave- menL against all damage prior to final accoptanco of the work by the owner, Traffic shall be excluded from the pave ment by or.ecting as,d maintaining barricades and signs until the concrete is at least seven days old, 2-13 SL(","I.-ON No, 3 T'YPL 111311 PAVE1MLNT 3-1. Construction ReuiremenLs~for hntbankmr!nLr A. ProparatLon_for Pricings Pr.tor to J)Iacing any embank- ment inaLortal., the area upon which It is to be placed shall be scarified or roughened by plowing to a depth of aix (6) inches with furrows in general to be parallel. to existing contours or perpendicular to the natural slo,po or the ground. it is essential that Lhe ground be in a roughened condition to provide nord bond when the first lift of ombankment is planed, watered and rolled to roquiral moisture and density specified, 1't, 1_ aci3jq ElrnbanKnionL., io embankment; shall be constructed to the elevation, lines, grades, and slopes shown on the drawings, and as staked on the ground by the Engineer.. No frozen maLerial shall be placed in any por'Li.on of the embankment. nor shall. maL•erials be placed on a frozen suL'face. No roots, trash, or debris will be allowed in the embankment. After the subgrado or base has been prepared as described above, the placing of embankment material. shall proceed as follows: Upon the wetted subgrade, suitable earthen material shall be placed in horizontal .layers, not to exceed six (6) inches in thickness, loose, and levelod by road grader, bulldozer, or other approval means. lsach layer shall be thoroughly and uniformly wetted to approximately optimum moisture content to obtain maximum density In the embankment. The embankment shall. bo compacted with a sheopsfoot type roller, water, and/or sane] ballasted, having tamping feat uinformly staggered over its cylindrical surface and equipped with cleatrers. ';ramping foot shall be round, diamond, or square shaped with a face area of not less than five (5) nor more than seven (7) square inches, The roller shall be capablo of exerting a fors pressure of one hundred seventy-five (175) pounds per square inch of bearing area when ballasted. Roller as specified by the Texas Highway Department. will, be acceptable, provided sufticilont ballnsL Is used to obtain the above specified foot pressure. Other types of rollers capable of obtaining L-ho. desired compaction may be used subject: to the approval of the Engineer. At, places where impoysibl.o to rol.l embankm-nL with roller, material shall be hand or mechanical tamped until, the compaction is Laual. to the 95 percent Pr.ocLor Density, Rolling shall. be, done on alternate areas, so as to keep the.: roll-ors constantly busy and suc;,essi,ve trips or paths 3-1 of the rollers shall overlap not less than ont (l.) foot. 7'he roller shall pass over each part of every layer a minimum of eight (8) passes, but in no case shall the doiwi,I.Ly of the com-, patted layer be less than 95 percent of Pr.oct.or. Density. one (l.) pass shall constitute the passing of one (1) roller in one (l.) direction over any area with one overlap over the path of the proceeding roller. 3-2 Preparation of Subgrade; Description) After, removing all material to top of sub- grade as shown on the flans, the subgrade shall be scarified to a depth of six (6) inches, !Full depth will be six (6) inches and width shall be from back of curb to back of curb. A high-speed rotary mixer, such as a Seamon-Andwal.l Pulvimixor, will. follow until all clay clods will pass a one (1) inch screen and 60-75 percent of the subgrade material will parrs a No. 4 oleve. Prior to final compaction an accurate moisture content test will be made and the material brought to optimum moisture. Appli.caLi.on of Lime. Lime shall be applied to the prepared subgraclc so that the initial operation can be completed dur.incl the same clay. '['he application of the lime in the subgrade shall. h accomplished by the method hereinafter called the "slurry method", or dry placement method. The porcont:- age of lime to be applied to the subgraclo will be detc,rm.i.ned by the City Engineer. Where Lhe P. 1. of the subgrade material is twenty X20) or below, no lime will be required. :initial Mixing With a Disk harrow or Pulvi.mixert Will follow I lime appli.- cation immediaLely. After initial. mixing, the subgrade will be lightly compacted with a pneumatic rollor to protect against rain damage. The subgrade will be allowed to cure from twenty-four (24) to forty-eight-. (48) hours to permit clay clod disi.ntorgration, Final Compac tlax_ Shall be accomplisher) by rolling first with a tamping type (sheepsfooL) roller. Rolling with a shaepsfoot roller shall be followed by a pneumatic roller. The subgrad-e will be compacted from the bottom tip to at ].east 95 percent of SLan~lnrd Proctor. Moisture density tests will be made continuously during compaction with the material being kept at optimum moisture. After, final CompacLion flaw been attained, the subgrade shall be moistened, if necessary, shaped 3-2 to final lines, grades, and cross-sec Lion unif.or.m surface, free from compaction planes. vollow.irl( j final. COMI)+tcLion and nhapi.ng, the flexible base will be laid in the normal, manner. 3-3 Hydrated Lime Stabilized Ftcjxi.ble Base:_ llesc_ ri2Li .Li This material. can be obtaino(j locally From several sources, and cons.i.asts of a clayey gravel with a P. 1. of approxi.mat.ely fifteen to Lwenty-f..ive in its natural state. Tho contractor shall. locate him source of supply and have some independent- laUora.tory make sufficient tests to determine the amount of hydrated lime to be added to produce a material with a P. 1, of not over eitj;it. The contractor shall have the above test run at his own expense. The contractor shall be allowed to choose his own method of mixing and applying the lime to ma L-eri.a l it it meets the approval of the Engineer. Placing Material in Roadway;, 'rho contractor shall he allowed to choose his own moOlod of stabilizing and placing the flexible base on the roadway, subject to ♦Lhe approval of the Engineer, however, the contractor must submit his method of operation to the Engineer in writing before starting operations. Material Source. The contractor shill select his own source of material, pay ;ill royalty, keep pit in condition satisfactory to the land owne7:, care for all fencoo, ,gates, roads, stock, or anything that might affecL• the :Land owner. 'the City of Denton will. noL be responsible ror any damage in any way which might affecL Lhe 'Land owner.. Material; The processed material, when properly slaked and tested by a standard laboratory teat, shall, meet the following requirementsi Passing two (2) inch scr.oon 100% ReLained on forty (40) mesh sieve 50 to 85% The material passing the forty (40) mesh sieve slat-ill be known as soil binder and shall meet the following requirements, a,:ter application of limei 'rho liquid limit :shall. not exceed thirty--five (35). The plastic index shall not exceed eight (8). `rho linear shrinkage shall not exceed five (5). It will be the respon,:Abi.liLy of the contractor to see • that all material which has bean placed in the roadway meets the 3-3 , specifications, Material which is found not. moot the specifi- cations, given though s 11 ame has already boon Wul,tod and rolled in place in roadway, the Coll L.ractor Will be regnl)'od to move and re- place with good material, gttiipment Required', Regardless of the method used, the con t:racL-or shah have FIE10-sfactory equ.ipmont to do the work as shown on plans. Regardloss of which method of construction is used, a pulvimixer, a ten Lon pneumatic roller and a ten ton tandem flat. wheel roller must be available to secure a satisfactory job. Clydratvd Lime ]'he hydrated l:i.lne to be, used on this job shall conform to the following roquirenionts as to chemical composition '.Dotal alkali.n.il:y of an as-r.tviceived sample, calculated as percent by weight of Cao,,,,,,,,,,,,,,,,,,,Minimum 72.0 Loss on ignition of an as-recoi.vod sample, three houre at 2,000 degrees F., percent by weight.... Minimum 23.0 Maximum 26,5 Carbon dioxide content, of an ac-received sample, caluu- laLed as percent by weight of',C02......... Maximum 5.0 The percentage rcoidtle of hydrated lime for soil stabil- ization purposes shall. conform to the following requir.e- ments: Residue reLailled on a No, l:'rirLy (590 micron) sieve, percent by wiA:Jh~ . ..........Dlakimum 1. 0 Material Sourcccj: The contractor shall, produce the specified material from local pits such sources must, however., be davelopcd aL the contractor'; ioxpen;te and are subject to pr.i.or approval by the Engineer. The contractor must make arrangements for obLai.ning n fl-,urial. at the selecLed Hite and shall also beer any royal_Ly c:xpun<,c conncci'ed with the obt:€rinincl of such maL.ot:ial. 'I'heFic pi.ts,, if uLil.ixed, shall be opened up in such a mv.nner as to ii med:i.aLel_y expose the vertical. faces of all of tho various Sara La If i.1Ccopt0).>le ma tcrial, and unless oL•herwihc directed, the Material. sYI:al.l be :30c.u)-od (by ;)Iasting !.f nocessary) 1.11 success- l:ul, vertical cuLs oxLcndi.nci through all of Lhr exposed strata. Lime Applli.cat,i.on: After contrac'.•sr has w locted his mater.i-J aourcO, he ;rltall have suff.iciQht samplcS run by independent labornLot.y o'. his expense I:o determine the por- c ant of l.A.me Lo loo nddod to secure Lho above results as to ."l..i.quid limit", "plasticity index" and linear shrinkage". r 1-n (lolls Lructiorl ,`7 Lhoclb No cUr'h or quUer sttal.l bo la.f.d unLI-I r4ubgr<^,(lo 1laf 1)C1(?I't Je<lra.fi.o(l, Wettcad, roI Lod and compacted. 1,110. (;itrh and 'cutter Filial l roost on top of U' e aotsittacta(j vtlbgr.aclo and w)L Lo grade as shown on Lhe plans, Qoti)ac LirtLt~d niishJ,ilr11 Aftor Lho maLerial has been properly rtpr'ad, it shall be sprinkled, rolled and bladed until thormigh.ly compacted to It loaul; 95 percent. of Stand- ard Proctor. During Lho process of compacL.i.onrs, waLar shall be appli.od In such a manner as to tila.l.nl.l.i.n optimum moisture in the maL- aria.l and the base courao shall ])a bladed Fitt f; H. clan tl.y to Insure a U111COYttt dl.Str.i.buH.on of baae maLor.Lalh ztad i_t rsmooLll uniform surface, true to section and (jrado:s osl-abli.tshod ei[Lor final compacL.i.on. Com- paation shnl..l be accomplishod by rol.l.ing first with a Lailp ng type (sheep sfooL•) conforming to Lho plclvlsions of paragraph following under `I'aiiipl,nq Type Rollor. The rul..].os: shall not be allowed on any ox.ist:ing pavomorlL, unless supported on it least: two 3" X 12" timbers, In areas not accossi.blca Lo L.he roller, the brio material shall be compacted wiLh mechanical [imports or other approvocl methods to secure uniform compacL..i.on ovor t:ho entire pavud area. Rolling with Liao shoopdfooL• roll.ar shall bo fol.l.rmad by the pnoutn6Lic. roller or L' ,o 4roe wheel roller or both as clirocWd by Lh's l;igi.noor.. Throughout Lh t u entire opor.a Llon, the shape, of Lila ha so cour3o shall bu ma i n l.a l nv'd by bl ad i,ng, anti I -ho bl ndinq and the rolling s11a11. C.'011LlM10 Mid.l. Lho courso Ls Lhoroughly compac;Lod and tha surface 1,13 gntoot:h and ill conf'orntl.Ly wjAh Lypical socL.i.ons shown on Lila planu rind Lo Lhe Liners and cfr.adcFt uml. abl i oltad , ParU cular care filial.. be oxcr.c.,Lsed at- valley guLLors Lo nocAQ flood drainage and cosy riding acr.ocis Hie valley. If in Lho opinion of Lhci lsngirlecl-, Lho maLcr 0.I. Dart lx: sjati:ilaclor:-ly compFtclad tsi.tlsouL Lhe arse: of the Flhrcilm roe L• rot tar spoc i fled abolrc, Hic Lncl.i.nfse;' may au Lhor. lt,o com- paction by other mi-.iLhods ar.ccpLable to Lila i!ngineor.. Throughoul. Lilt) cmLiro oparaLion, Lho shape of Lhe course shall ba ntaintaineci by b1ndi.ng and (surface upon complet=ion, ;hall be almooLh and i.n conformi.ty w1Lh the Lypica.l socLionta cihown on t=he plans and estrabli.ahod i.inos and g.radeu. Any clovilLion in oxcess of Hiroo-cight•.a (310) inch as shown by sl:rCaicflit cdcfo ox LomplaLo shall be corrected by loosatii ncl, adding, or romov i.nci ma Ler. i.a 1, reshaping and xmpmpaccing by sprinkling and rolling, fill :i.rroclu- lar.iticss, (10111:00s.l01M Or weak spoLq which develop shall, be (jorrected iamtediaLely by scari.fyinq Lilt) nroas al'facLed, addincl sslit:7ble mnl;- arial nFS required, rarshaping and r.ocompacLiny by f;l,rinkling erica rolling. 'l'ack Coati itmnediaLely following rinal compactiots, the nsphal t• oniulsi.on prime coat or MC--I shall, hu tlpplied at once. The Lack tuna: tshnlI be a cut back arsphalL mado 3.- by Combining fifty Lo sevnnl:y '50-70) percent- r,f gasoline and or korosone. The fi<sphalt:i.c maLorial shall meet I-hO requirements of L.ho Item "Asphalts, oils, and L1muLs.i.onb", aN ;;prawn under Jtom 317, 'I'cxn s Il.ig}tway bepa r Lmen L 3-4 floL Mix Aspha l.tf.c~ C`.oucroto. General This H-onl covers the confaLrur.Lton of a two (2) ,inch wear i.ng course of hot mi.x asphaltic concrete GIs{ ;shown on t:he Plane, '1L, is Lhe intent of thin sspoc."ications i.t, produce a mixture wlitch, whc:•n dosltgned and t.nskid an accordance wi.Lh the f3,pocif1.Ca(.f.onm find nloLhods ouLl.ined i.n Texas Highway Ucspr.u l:mc!nL, Itul.l.r.t..t.n c`-14, ;hza.l.l. coriforllt to item 317, "l1ot: Mix A,iphalt.f.c C:)nc:ruL.o P<lv0111011 " of Llle Texas Highway UopartmenL. 'I'ho Lwo (2) inch wearlnrl c,our:yc shal1 be Type "b hot mix asphaltic oonr•,rc, Lo, with at .foal , t. fa f ty percent of Lhe aggr. oga Le having one or more crushed facus. The Lack coaL- shall <-altm conform to ILom 317, Toxas Highway Departmont. Ma L.eri_za l.ts A. Ma.ttera l~Atm1s c << Le t Tllc? rni.nerul. nc3groc;<ate shall bo composed of a CatlrNC; a< grc(.1"a t.o and zl fine agc3rcigza tc , Samplos of coarsc aggroga Lo and fine aclgr.oclato asltall be ;ubmI L•od in accordanco with the mothodu proncri )(A ill 0 cafe Lho Standard ,SpecIJiuaLj.onrs, and approval of bath mal-.or;hil sand of t.hcl t3our<0 ~ of supply mmit be obLa.i.ned from Ill(! Llugi'lloot: prior Lo dolAvory, k,l Coai'lHt- AE (f rc _l?Cat(: ; I hc: coarc>e agcfrogfa L-o shall be that pn r t of Lho lq(jraga Lo reskai.n(3d oil V. No. 10 tnc!r3171 S:iOvef :shall. consi,,L of cl.oan, tough, dul'ablc fragillonLs of 'ILollc, or grav(al, ar h(`-rafter rapocifind, Of unlAorm qun)..i.t:y tht:ouclllout, i.L shall be pracLicall.y free from clay, orgrani.c or ot,lior ilijurioua mal:Lor occurr:i.ntj either frog or as cone hly on Lho atjgroga to . Mu t.o.r.1_a 1. rumoved )v decan tatlun Ilul.i.Ctlll (1w11.) 1•Ihcal.l, not. sae snore than two percent ~,ixcopt %,Non thn plamCic:i.L•y .i.ndox of the s-ctnlovad wale-lal. is Lens Lhan s.i.x, the alflount may be a"', much CIL; four: porcallt. 'i'hc coarse aggregate Nball hrlvc 711, ab iision of not. metres tltzln forLy (40) when NubjecLOCI to tho Los Arte(Glmv, Abra;s.ion Tu!jL (AAS1io) '1'-96 For al.l typos excopt 't'ypo "V,I (Noll -sk.1.d ,yurffac•e; ('oo1:stt), wh.l.crh 13 ha ll. hfsvo fin aka r.as.ion of not more than LhlrLy-fi.vc (35) when Nub.}ocLed to the flame L•esL. If gravel is used for Typo "II", .i l: sahal.l. bn No aruHho(l that one huncl- rnd (1.00) perceW. of Lho pal:H,c.loo shall have more Ulan one orushod ' face, (b) FkiE_Ac(cLt~ca3,7!ctt The fine aggr.ogato (-shall be Ghat part of the aggrr-.gaL•e passing the 3--6 No. 10 mesh sieve and shall- (-onsi.sL• of sand or ILone screenings or a combination of sand and stone scr0Orringrl, Sand shall be composed of sound, cltlralr.Le sL•one particles fr(m from injurious foreign matter. Screonin.!c s shall. be of Lhc s Iorn( or similar mater- lo l as spoca.fi.ocl for coa r uo aggrcga L•e. The pl oW.J.ci L•y index of that par,l: of the fine aggrcgaLo passing the No. 40 rsl.cvo shall be not more than six, (c) .hli.neral Fill r 1 The mi.neral. f1.l ler shall consist or Lhoroughly dry atone dust, slate, dust, Portland Cement, or othor mineral dust approved by the F,'nginoer,. The ml.noral. f.t llor shall. bo free from foreign and other injurious ma L Lor ~ When C.o v Led by standard laboratory method,", J. L shall meet the following gradl.ng roquirumonLs: Passing a 30 mesh sir.Ve .........................100% Passing a 200 mesh sieve, not less than......... 65% Pavincr Mixture po; The paving mixture shall consist oL a uniform mix- tutu of corirse aggrcuaLo, fine aggregate and asphaltic maLoria1. The grading of arch consULuenL of the mineral aggre- gate uhall be such as to produce,, when properlyiproportionod, a mixture which when Loo(.ed In accordanee wUh 13~lletin Ci14, will conform Lo the: l.i.miLe ions ror master (rad.ing cji.von below for the tyl.ac specified: 11' e 111)" i17e Gracle<l Sur face ewor set, Passing 5/8" screen 100% Passing 112" ocreon 97 to 100% Passing 1/2" screen retain on 114" screen 25 to 50% Passing 1/4" screen, raLain on 10 maHh ai.eve 15 to 35% '1'oLul roLaluod un 10 mouh sl.ove 50 to 605/o Passing 10 mesh sieve, retained on 40 mesh s.ievo 0 to 25% Pasrsi.ng 40 mesh siov.,, roLain on 00 mesh sieve 5 to 25% Passing 200 motsh Fsi.: vo 2 to 10% The asphaltic. nlaLei:ial. slstil.l form From four to seven clrttl one-half (7'%) percent; of the nrixt:ur.e by wieght. a application shall be made with an approved tyPo of self-propelled pro8suro distributor so constructed and operigocl as to distribute tho material evenly and smoothly in the quint-ALy specif-ied or dl,r- ected. Cutback anphalt shall be applied at <i L•omperaturo between 125 dogroes and 175 degrees F. 3-6 7 SECTTON NO. 4 CONCRETE POR 5"PRUCTURES I,c•llorr.als, C.la,is °A" concrete shzll.], be coillpo"ed of Pear{ 1~t nd C'elllo'-.t., f.ina aggrecla L•.o, cUrir iIo.F tlggr.cga Lc` :lIId lyrl l (Ir, prof r, ly propor. tionod and mixed as her oi,na i'l.or ;spec i. i'i od. UIr 1, r"! 18 ot.l)cirw.huo spocified or .indicated on i:ho plans, concrete shall helvc:+ l 20 day compressive sLrongth of 3,000 pounds Por square i.nr.h' 4 1 MaLerialsi A. Vorrtland Cement: Portland Coment: shall conform Lo Lho ypoci f':h.-ai.onfl and For 'rypO 'I Porl:l.and t'amontt of the American Socci.oLy I'or ,'Vot.ILAllcj Malxur i.al (Soo i ll. floc; l.gna L:i.on : (1.150--52). Comcn L Wia l l havo bar'~n shippod from Lho mill not mono than thr.oo months provious Lo rooe.lpt oil Chc work, `l'ho minimum coment cont:ont shall noL bo less Lhail flvo slacks per cubic yard of concrete. H. trine A_qciz,&e auto: Fine agctrogat;a >~hdll GompLll with Lhe ASTM apoc+.f'icntione for Concrrto Aggregates Designation C33-52T. The g acing raquiromeni:s in accordance w1Lh those ASTM specifications i.o ns Col.lowsl iqVC Pur.cent Pasuinq 3/S" 100 No . 4 `'ry do 1.00 No. L3 Ho t:o 100 No. 16 50 to 65 No. 30 25 Lo 6O No. 50 10 to 30 No . 1.00 2 Lo 10 1"or clmga.l.ote t;Il'ilditlg i°ccinlr.mumit-sl roCor t.o Hie A.STM Cam. c'c)ar:4c AC.ic11 (ja _Lo: Coil):;(! [ gg) ('(fa LC' ilivil.l zmllrFli !11'. 01; w.atlhcld grovol. i)r Url,slhod r;1oile, mid Alo.i I Comply in cvc2a:y r -j)(! t: w.i di thr AS't'M spcicl0cat.ionr For uonc2re to flt q1,O<JaLoo d(!;+41 at.1o11 C,3T, 'Ph(" gracli.rl<j voqu .L' jium ,i a:3 covered by Llin ASTM I;fli~c i.fi.c~aL,i_onel ~Irl~ 7!Aod in )pint, w4 i:'ollowslt "Ji.ovg F3i ic7 1~C'Y! ryiL .l~`t`I`.~a15~ 211 1. 00 1Y" 915 Lo 100 3/4" 35 do 70 3/U" 10 Lr) ]0 No. it 0 t:U 5 4-1 D. Water: WaLer for cola~r(te shall )r; cloan and frrao from oi.l, aci6, alkali, r,resani.c matter or other harmful impurities. WaLor which is r;uil,~al:alG [or drinking or for ordinary household use wi..l.l. be accni,i..~),.l.o for concrete, The proporLions of the mix shall ),n ouch as to produco concrero that can ba pu.ldled readily into t.ho corners and angles of the forms and around the reinforct.ny wiLhouL excessive spading, and wLl.hout sogrogation or undue accumulation of water or laitance on Lhe ourface, 4-2 Tests of GoncreW, PrequonL L•raraLs w).11 ho requtrod by Lhe Enganoer throughoul_ 1ho work to de;Lormine r.he :1;;;,lO.y of concrat.a. These Lests sha.l'I. ))r; made by an .ndenpen- donl_ toeiLl,ny laboratory Lo be selected and paid by the city. ]'osr.s wi;.l in goneral be made on six (6) inchn s by twelve (12) inclios concrete cylinders, loaded in compreni.l_on aL seven and t,wenLy -eight: clays, in accordance with standard mothod of Lho. Amorican Society of Testing Materials, Desi.gntaLi.ont C39-42. C,'11i.nde i:s testae) at twonLy-eight clayey shall Mhow sLr.engLI)s of noL ;toss than the speci.fi.od twonLy-olght clay comprousive etrongLh Land cylinders tested at Seven drays show sLreng1.h not loss th rri Lwo-thirds (2/3) of Lho specified t.wonty-aighL days compro'ssivo strc;,ngt:h, 4- 3cnerri,l GonsLx'ucf:irlta Itcc_IUir.r.ntoliLn; l3r.fore sl:arl:i.n(i work; I:lae c,) nl:r.acLor Stha II i.atfr>i•in tho Enginoor fully as to Lhc mt-Ahods of conslrueLi.on ho plopot ,i Lo 1701.1-M and ata to Liao amount: and c:har.actor of equipmotaL ho prop-)sm-a Lo uao, the adequacy of which shrill be aubtoct. Lo Ulf) approval of the Enginoor. . Befor.o construction forms, the contractor .cha t.l. r;uiami l: t.o the Engineer for hi- alsproval detail information, ineDiding necessary drawings an--; skotc:-hes of pr.opoc;vd form wc.r.kt;, which shall: be sufficiently complete to show all. essentia] Conou.rronce on the part of the 111n~. inoos: in any pro- posed construction ii.othods, approval of equipment, or, approval of forme shall not be considered as reli.evinq the contractor of the responsibility for ',he safety or correctness of hits meHio(4; and aderiuaby of his equipment or from cars°ya.nq out the work In full accordance with contract. 4-4 V2 st l''orms shall be. of wood or steel c:onsLruction and uhnll bn built mortar-L•ighL- and of material suffi- cient In atrongLh to prevent bulging between F;upport.E; and €shal.l be set and maintained to the lines dc,tsignraLtA until the concrete is suffioiently hnr. lonod to pormit form renicvval, l.7t1 i.trcl t.hW 4-2 eliipsod Lime between t.hr. bu L lcl nq of the forjrui and Lhe pl ~w l ny of Lho concratc, Lho Dorms shalt, ho mai.nLainr.d in a mannor to pyovenl. wori?-ing -°111c1 shri.tAincJ, Al. 1. de Lail. i of form e.ontitrucLion shAl b(I subjoct to I-' approval. of Lhe Illnclinoc , , oral Lho poriiunt;ioti to p:laco concr.cto will not be given unl..i..l. all of - sch work i.s coca- plete Lo hi 5 sciti sfactlon, Lumber for forms shall l.to properly 4eavoned and of good quality. Ct shall be froo from looso or unsound knoLs, knot holoa, LwisL:j, shakos, decay and other J.mperfncLton;j which would affecL i.Ls 4trongt.h or impale Lhr, f-1nishod fiurtacc r,,f the con- c:•rcrto, 'Phu lumber tuied for raci.nq or Mloaih .rrq shal.l bo qurLaccd ern al: toils(; one side. and I:wo cdclerks and 311+111 he sizod to Uritforro thickness f'orsny fshall, bo yui-Lab.l.y anchorod and rarjidly bracod Lc7 proven'.: n,uvemollt while placing conc..rcLe, Mo La 1 form f_s.r:s of an appr, oved type sha 1.1 be a sad. Lo hold forms to place. Such ties shall be of a type ospoclaliy dosignad for use in connecL.ion with concrete work, and they uhall havo provLtiion to permit. on se of removal, of Lilo metal as horoin- rtfLer 4pecifi.ed. The use of wiro form L.os wl.ll. not be permitt,od (-~Xocpl, for 11111101, frprct.al. form aroas when Lhe urge of rigid Lypo moi 1. Lioe would lrcr .imprncLi.cable. The use of metal. form Llos of a Lypo thaL are enc.anes in papor or tour iiviLorialej Lo allow the removal. of the Complete H ,o, .1u,rvinci' a hole Lhs°ough Lho concrcuo fstructur.c e W1.3.1. not, be pormilf,ed in Llto c~oWst,ruc;Llon or Wflt:.er I)Wl'ing Wal.:Lcj, Mcf;al t.i.o<.j Ejhall be hold Ln placo by dev:icos atLaehed Lo Each dov.ice kshtr.ll l)(I capidAo of deveJolAng Lho al:r.engLh of Oic t.i.c. Vi.pce spreaders wi.la. not. be permit.Lad. A.ll. moLal appli.ancon used inoi.do or for.mtj to hold Lhom ].it corroci alJ.cinmenl. shill hc! rOMOVed to it ilolrth of <at: 3.oasL one-half (i) inch from the surracu, o'f 1--he concreLe wiLh a sharp chisel. or n.1-,aperu. AI..L cav.iLic:s produced by the removal of metal, ties shall. be careful.l.,' cleaned and compleiel.y filled wi.Lh ro-tempered sand cement mort- r mixed 1.n proportion of orto Lo three, cnnd Lho concro .o kihaVl be 3.of. L smooth and evon. Ac the Limo of pLacincl concruto, Ulu for.mf oliall be, clean, otAirnl_y froo from all chips, dl rt, sawdust., and o0ler- cxtr.0AI0:aUH matter, ['or. wall and oLhc:t loc:atLons whowo acces s Lo tho bottom of Lho fortis tire noL rcadfly attainable othc:rwikse, adequate clean-out openi.ngH shall be providod, 4-3 Placincf cancre'.c~ -+hc con+.r,lct.or q.vc the Isncli.necr su i. C Lotil . raClviapC(' [)OLLC.Ci `.C!fore c 1.rlrt,LnCf t.o pl.aco concrote 111 (Illy 11111, of Lho st.ru( I ilro r ) pc!1-1111 L t.}le Ill tipC'.C'1.ton of fol:rl,, Ilse laillLorcLnq 9L001. )],iccment and pr.rq)Etra- t .oll for pour 1.11c, , !'nloss rlut.hor LZO-6 by ('110 IInq! neor, no concrete sh,al:l be placed i.n aily unit pr.~r t,o the, complet.on of Lho form- work and Lhe placemr.,nl of !.ho rrLn['orccmetll:., Whenever LI. ].f1 nece nary Lo coni_inuo Lhe mixing, placing and f•in.i.shLng of concrcl.e elf I.or Lh.e daylL'jht hourtl, 1,11e site of Lho work S11,111. ho hr i.l.ll.:ML.l.y lighted oo that. all operal:i.ons are. J137.li.nly vi.sl.b.l()in rir_ni:rol, however, con( rot(,i p1tlcinq hal). be or.) vogulatod ,i:l t.o pormi.t. f1.11.L(,ha.ng oporaLlons Lc) he corilplowd in Lho d-.1y J Ldh • h:)ill CO. I'hi,~, soquence of p.lacincl concroLe sha.ll be as provided on I;ho plnns c)r In die %peclf cot-,.ons. The op)r,raLion of deposit-ing and colripar'_Lnq Che concrete shall be conducted cao as Lo form a compa: k;. der v,, impervious m,Ins of uni.fornl texLuro which shall show 4 )oLll f'=acoa on all :lUrfaco.u. The If' Lacing ,iha1.1 be so regu l('alod I.11 t. Lho pros-tyros c(auned by tho plasLic r,oncreta shall noL oxcood the lord's itaod in Lhe dosJ.gi) of forirfl. i Thcs method and iminzier of placing shall. be puclar as Lo avoid Lhc) possibzl i.t:y of 4cc.freg(al:[c)n or rupar,lti.on of the aggre- goLr: or Lhe eiLnpl.rlconlent. of Lho rolnforc oment. Oinorc)Lo shall not have a freo Fall. of iw)ro I.hall fi.vo ('.i) fc)oe.. 'I'ltc -paLLeririg of f,)rms -)r r(,inforcumcnl_ bar:; ~Ihall be prcvonU-.,d if' Lhc conr.ro(.o so tipaLl.crod wj-H. dry or harden bcs c)ro boi.ng inc~orpaLed In Lho mass. (oncrc lc; .alarl.ll. he placed in eontinuouo horizonLal l ayer t5 approx l.ma l e l.y two vo 112) lnchos In Lhicknor~ti. Not more, thall ono ]lour :111711 01~~J)90 beLwoen tho p1(lcing of succes'L'O.Vo layers of concroLo in nny port.l.on of HICI Jtructure included in a conLin- uou13 placolnorlL. Each part of Lho Formsi shall ire,, f j.-fled by depositing c"onc.reto dlrectly a63 no.1r 1.1 f1.11i11. pUH.I L.I.oll (1 r, pouuiblo. ',I'll(: coarse .aggreclace shall be workod back from Lhe Face and ooncr.r.Le forced under and elround Lho reinf:orrhlu bars and plpo ol: other inserts w.tLlauul. cli.,-,plac~ .ng Uio111, Uepos.i.ting large quanL•iLic8 ,aL ono point in Be Cwmw ,Ind running or wor. k,tnc:J .0 alorrcl Lho Forms wJ. J..l no L be a 1 low id , I,aiLanco :at- Corelgn ntaL-ter of any kkid shat.). not bo l)oxrllitLed to acrcumulciLo J.nslde the forms; and openings in forms nercesgary for removal of sarrrr+ shall be providod, All concrciLe shall 1)o wull compacLod and Lhe mortar 4-4 f1milwd Lo Oit.- ,url-we of they forms 11y w,,rkLncI wl, I'll conc. l ai_e spadl.tlq i.Inpf elrlunk ,1 'Ind 1IwHlaI1l.czil -11)1" (.or , of to approved Lypo. 'U)r,ilmi af Hie Lypo which opor'lLe 1,y c11.Lorhrulnl; L.o roan,<1 or relmnrorcamonLs wlll not be permi.LLod, !1w vihril:ors, Owl II be clppItod Lo Lhe C. otlc,rote mrrlodI, <11, .y afl.or depo,sIC :111 (1 ;1ri1.1. he rnovod l.hroughota Cho wars, Lhoroughl.y w-arki.ncl Lhcr con(:veLo around Lho roillrorcomell(., vilibedclod Fixture:,, and In1r, Clio cornoro and allgl.es of 1.ho formm1 uriLi.l. i L lVis been reduced Lo a plartic maas. The mochlarl.i.Cia:l, vi.bra Lor Hhal-1. noL, be ofxorat.c:d Flo Chat, LL will. pe'llot,1 aLF? or d1:3Lurb laycrS p1.1c:ocl prevt.rnt:,ly which 1-1avo beconlo pilrCia1.l.y me L. oY ha ydelledI Thr Vihralor -!AVII I Iae. or s0 I" IT LC 1011 L of 1, n1 11f,o1:('01110111 told f 1.XI.-UI Y btlL 1311H 1 t nnt. }~r1 (I)nca to art. C:xLotlL hat w1.1.1. ellU.aC1 bogrl~clat.i.o11 ~i_.l±raL,i.jn 1;hQ1.l 11c, mipplcaiKcIltod by hand :;pldl-ny i.r ncc,c i ar,y Ln,'mc, Lhe, rhl~,J llq of morl:ar w l:ha ~,,arraco of alt corms. liofore Lhe aLart, of placinq concrete, olL plpec-:1 condu.U.s, manhd.l,c rust Ln(j, e1:C., rocluirc3d Lo 1x9 sut. in Lhe crill- creLe, , sh<1.I.L 1) n p1,acoc tnCo pos.i.L.ion and 1".i.rml-y ancrhoroca. 4-ti Wrcwvinci WeaLhor.l When dopo5i.f.i.ng c:ollcrel:e cit. or noar ll r cY.1.11cf 1;e11lJJC?r.at:Ltr CE, Lho concrete shall. havo o LemparitLorc, of aL l.eaxt 50 degrow" L'., bt.'L noL more them 120 dogreoul P., when I(JgrculaLola arc: hrlirLcdThe' c)ncrrcto ~1hv111 bo marnctli,nud al - I iomlltr!rllLure of .11. 50 dcgtens L', lol clot 1-n:t t Own 1-luvenl:y- l.wrr 110111.8 of'1111' p1.lt irl(J, or ntlt.i 1 Cho colli`r(Je hrl; I:hovrjul'Jhly hilydencd. Wholl r'1 C1( f!';Ei icy, C(.-1i1C1`(il t_! 111~It. ctr i ~l l .ha l 1 IW hoa l.ed bol)ro 111i x.i.ml and ha,i (inq <Illpar,i Lu1> -owh Fly .~3i 4)Vr!~1,. ~1a1-a,111Y1dC11's1, et'C , S11i1 I I hE ;1Lipp11SlrI !_r} mL7a.11til.01 L: 114 e ot1C'rc'LC? ot, Hie reclulred t.ompol'ill.tlte. Tho c tl!:1'lCLor "di"11.1. 11e rc~~.ll:aoll_.ibl.a Eor Ella pt)Luc(l. n of coric.YoLu jA,i(:4d under any r.trrd 11.1.1 woather condi tion:.:. 4 7 c )rlyf rttr I foci Jrartii 'l'ho -joint, (((filled Icy I,.Iochlrl Jal<lt;t c Cow: reLo 1.11 d1rer-I clontit(.L with c:ort•- oI:eto Lha L licit, a l Lcllnod l La, hi f t..i rl 1. :,oL uho l l 11(1 d4rsntod it coll.. +AnwLJ.on joillL. Wheel cow.rrlle I'll .l t~.l.l'ut'Iaarc, or ~1 porC,on cif' "I struc,Wre ir; tipe .i.i'tcd Lo hu phicu'd munol.l.I.h .C, Uw Lor111 morlo'. 1.1.t.111-c oliall bo lntorproLod to moan L.haL Lhe nlawwr and !;c-lclunnc(1 or (:oner.cL•e planing nhnl_I ho much 1-haL. csons1_ruv1Jr)n jornt:i will, not occur. Add,i (Aonol jo1.111.t1 1311,1,1, I(l_1e ptovick!4I wl.l:houl: wriLLvn i1 Ahortvm1-ion Fronl Llto hii(iftiom-. Any Idcli 11r nctl, c.rr,i'1 r t.ruclLion jobil.h slio .I hovr deLtt11.13 eclil.f.Villc1111:. Lr> I.hca';e shown on the pant, for -joillu-1 i.li s:lnl.i tar 1oclaLirmc;. • Unloa:c, oLhurwlw; provided, cont,,Lruct:ton jwnl-s, Shall. be square and nor.tim L Lo Lhcr Forms. Bu.lkhciidia shall. bo, provided ill Cho fu nu f.u.r X111 joi.nLtl ~_'XCct,L hul:l.r,unt-,)l ju,hIt.:;. -['ho Lop stir ra(:o of ) c:oncrotc plnc_c:nonL tttll.ch 1r. I aL ii hU, "l,on'.ilI cons 1,r tic {'.J o11 jo111L 1vl1]I. hl1/ u L r. ' r-;rf.acc, c'crnc~n C'i.lIII , Irt' t vecl and shi111. he '.h0 roucj11Iy rOUghonod ,I , !:IOe)n as practl.citble f f`.er. Lhe concro t.o has a t t ,a Mod .Llli t l,rl .l sot., , 'f'}te surface a(. bul.k- hrtntdh sha11 be r.cnlcjhened aft :;eon t15 the bulkh(?rad forms are removed, Before joining p.la:;t.lc c:onr.;rot,o to concroLe Lhal. has already Set, Lhe surface of the concroto in plac•o shall be }'roc from all Loos maLerial., la .Ltlnce, dirt or fovoign matter; shall be washed and scrubbed clean with stiff' brooms and Lhoroughly dr~-)nched wi.Lh wager tin t,i. ailturaLod, i111 c1 13hn1.14 bc1 kept. weL tulll.l. Lhe pla.,,Li.c con- oroLo has been placed, :nlmedi.aLol.y pr i.or Lo Llto plac.i.rrq of iidd),,t tonal. (.oncr.cLo, i11.i. i.orlnF; shit1.1 ho drawn LkjhL a(lai.tlst. 1:11c: c'reLe in place, and qurfaco Lho concrof.o in place shall be flushed wLU, a coal,oig of g;ouL mi.xod in Lhe proportions of onn parL- of comenL Lo two pilrts of ;land. .1 LE shown on [.he plans, cor1 Lruc•Lion joinl-s shall be pxovidod w,,{h concrole, ke~ywiays, re.inforcAng Steel, dowels, and/ or met.tll flitshing sLr>p;1. '1hc mct.hod of forming keys in keyed joint.d shall. be suc:ll al; Lo pornl.iL the casy removal. of forniq wiLh- out. cht.rrpiny, broakincj, or damaging Lho concr.at.o in any mannor. 4 H t,ur:.1. olC~nctsic; tar.of'ul. aLLori 1.ion shill!. be q.i.ven by LhoS coril;r.acLor to Lho proper curing of tl.l.:l concreLo. .i.n Lhu SLlucf.urera, All concrotc surfaces shal..l, be kc;pL, mo.tsi. by spr,i.nkl.i,ng, by burlap sand/or cotton maLr', and sprink.l.i,nq, Or by e.111 apL)rvvaC1 111011J) cane r.u1: tnc) compound for a poriod ol.' rMvcn ) dilya 11 L old woal;hor Minn cur .ncj stay }ac; rc(_€)rdclc-i, Lh.i_ poriod 51)ll )')is exi.ondod ,a:, dtrocl.od by Lhe, Pnginer.r. A11 uncoverQLI c'UrfOCO'i ',;hall be) protectod fr in defornlatLon or ahra- si. in 11,o f t,ltori)ughl.y ha rdollod 4-9 Itgnioval. _uf~Iti'ormwll VormH for- Lho port.i. ;n of the sLrucrturu which do noL roqu t ro f lni sh, noy br removed in not, lef3r3 !.11%at1 t:.hc; ilutnher of clays; t;el, fol'Lh i.n Lho following table l Forms for waLll;, c'ol.utnn`3 and f,i.(lo,i of ht1i11t18.....1'e)u1' days. Porms and la.lrsowork undr)r rslell, 1, boom- and glr.der,y, , , . seven days. Porm for rltlr.filce',~ r'oquired Lo be f:i.nitfli d Nhall bo re- moved "Mon Mahe' Cloncrote ha,3 atled nok l.o 8 Lhdn one- half (z) clay, nor more Hian Lwo (2) days, 'I'eyt s5ecimens may be made, for the drLoYmtnaLl n of time or removal of fortr13 i.n cold weather and forms may be removed when Lana st>eri.ra nr3, cured under like conditions Lv Lho curing of Lhe structure, indLcaLc Lhe required seven (7) (lay 4-6 Strength has been ohta.inod. 4-10 Li.nishina; As soWith on as forms clue roinovod, 1 2 mo tJ,l poi o from Lie holes and "honeycomb", ahrlnk or crack loo ,yh t J l he pointed up rtar, andseproporl.y cured so 00. t:10 pai:chos wi.l..1 not hr., 4-11 Transit Mix C°.oncecto. T in iou of ransil, mix concLeto will be permitted all of the following condlLionsla,re motmixing on th<~ job provided (1) 1111 roquiromonL•rj oLhorwise e pc+c.I.fJ,ecJ for mixincl on Lh(, job sha.l.l etpply. !2) SufficionL transl.t, mix equipment shall be assigned exvlusi.voly to the project as raquirod for continuous pours, (3) Satisfactory ovidanco shall be furnished that the delivery of roncrol.o shall be conL.inuoll8 at regular and uniform intervals, wiLhouL stoppages or interruptions. (4) 111 conercLe shall be doposi.Lod in Lho forms within EorLy-f,•i.vo (45) minuLas after water has boon addod to I.hO mi,K., (`oncroLo rot.a.ined in L•he Lruck lonyor Lhan foxLymflvo '45) minuLC.:3 ofLer waLor has boon addocl Lo the mix will bo rojocLod• Rc(Lnmporlnq of concr.oLc w.i..l.l. not, be pormiLLod. 4-7 Slit` : ~N NO 5 ' ft t, Nl?1JltC;~N(:_.S i'L_"I_I, 5-1 Ma Ley ial I ttei.11rorc.i,nq lams shall conform Lo the Standard Spiel f.icoLi.oilu of '-Iae Amer ir~~n ,jociety for Testing MaLerials For It i. ;L :1. r. 1. steel I+arb for Concaote Rei.nforce- ment, Designation; A15.52, .nLormodi.aLo grade, upon hearth or acid-bo9semer. All barb shall be deformed. I(ei.nfor.c:ing mon'll shall bo woven or electrically welded wire mefah fa4hric, cold drawn mild steel conforming to AMM UesignaL .on A185-37. 5-2 1,etad.incl,. The roinforcemont shall be bons. cold to sha;les lndi.caLed on the plans. All bondii,j of hard gr.ado and rail.- s Loq l bar shall bo Bono In the shop. bonding of of.hor grade-,4 shall preforaably be clone in the shop. 13ends shall be 1-rue to the shapes i.nd:i:caLod, and irvogulari ties in bonding for. attrrups and uxs shall be made around a pin having a diameter of not, l.ebq than three (3) tames the minimum thi.ck- negs of the bar. 5-3 StLD lr L_ of iq SL qAj Steel roinf'orcomenL shall be stored above the ur L'acra of the ground upon platforms, :skids, or Other SUpport,s 'tind shall be proLecLed as far a-$ practi- cable} from mechanical. injury and surface deterioration caused by exposuce to eondlLions pvoduving rust, when placed in the work LI; :ahall. be free from dirL., scale, (lust, paint, oil, or o Lhor foreign ma t or to I. • 5-h f1l.fi j,i sync Mal.nirlllty kCl.11fFjrCO Li The steel shall lie placed in Lho forma exactly as shown on Lho, flans 1L shall be maintained in place by wiring, by blocks of "one r:o two" mortar propor.ly grooved to hold 'the bars from lateral displaconienL, or b any other effective moans approved by the Im(lineor-, '1n instances where two or Inora layers of reinforcani(nt are shown, approved aipacinq blocks shall ailso be placed beLwoen oac:h loycr, spaced sufficiontly close Logether Lo prevent- ajjprecialple t:ag of! the bars. The slab rein_ forcoment shall be-, rained off Lho forms by means of, small con- cirete blocks of ini.xture as mentioned alovc> and Hhatll be wired Lv Lhv longitudinal bars to maintain the proper spacing, it: is very impor. Ladt tha L the lencfL.h of hors, spacing arid bending points in game be maintained aas shown on the plans. Whore; spl.i.ci-nq is necessary, Lho bars shall be. lapped aL loaa3L nine (S) inrhrir~, but no bias shall bo si;slicerd aL. points of njaxiniurn Lertsi.an. At ci.ll corners and Junctions, the re.irirorcomanL must t.i.e Logetlaer so that the strength of the ,juriet :on shall. equal the strength of the wall or member, with bends and laps of at toast thirty (30) diameters. ri~5 t;, LtisacLjon-, All roinforvi,ng stool is to bo inrapect,ed actor 5-1 Placing and approval. by Lho Rilgineor., NoL lint i.1 L}iis .i.nr;I)c,(., <,n has boon made, tincl approvt;.t ol~La.i_ried, may I,hr, pouring of :)n- otate proceed, -z SECTION NO 6 VONCRrT C C?t1XERT 111PE Gonera .c The work under Lh s .i.L-em con ; i iL:i of f.urn.i. jhi.ng all. .labor, material and equipmonL for insI:al.laL•i.on of storm sewer pipe as sh6wn on Lhe plans and providod in these sp ocifi.cationS. 6-1 Pin= Pile used in the ,iL-orm drainage system LIjall comply _ in all. respects wl.Lh the latest. requirements of the Standard Specifications for Reinforced Concrct:.c Culvert Pipe, AS7'M Designation C-76-55.. 'Phe pipe shall be Chase In, unless otherwise designated by L-he Enq.i.noer. Pipe shall be machine madle and shall, be :steam cured in accordance with ASI'M Spoc4firat•.ion C76--57111 for a sufficient ti.mr-, to obtain the required physical sLrengLh requirements. fi- 2 La i~ nn Concrete Tone aie aand Groove ;Joiril~ 1, .pe: A, ha ncll..i.ngt Care shall be exeredsod in loading, un- loading and handling the pipe to avoid shock or damage. All material found during Lhe progress of work to have cracks, flaws, or other defects will. be rejected by the Engineer, and the conl:r.acLor shall promptly remove such defective material from the. sH..e of the work. E. Pi o l2L.i y~ . a~n<l; The laying nc of pipes in finished trenches sha.l:l be commenc:ec aL the lowest point, so th.ot- spigoL ondes point- in Lhe d.i.recL•i.on of flow. All pipes sha.11 bra Laid with ands abuLi:inq nand Lrua Lo l:inc and clrado. "hey siiaall. I)e fi.LLed pond mal.uhed oo that when laid, they will. oi.. m to ncwor w . t.h a smooth grid uniform invei• L• . No pipe shki 1. l be laid whon the trench oriel weather condi.L:i.on5 area unsuitable in the opinion of the Enginoor. C. Jointincq„ Lho Pipe: All, pipe shall be c1osol.y jo.intod and ;sealed with stiff mortar, com- posed of one part Port-Dincl C'emeaYL and two parts sand, so placed as to form a dur.ahle watertight. j'iint, The ends of I-,he pipe shall be thoroughly cleaned and wetL•od before making the joint. After any section of pipe is laid and bofor.o any succeeding section is laid', the lower half of the bell of the pipe last- laid shall be thoroughly plastered by troweling on an even layer of mortar, 'i'ho spigot end of the next section of pipe shall then be Inserted, holding it as high as possible until it Is fully inserted and then lowering it gently on the mor;t..ar. Aftoi: the secLiran is laid and uniformly matched and the sections have been fitted as close as the construction of the pipe will permit, the lower half of the inner circumkerence of the joints of pipe over eiriliteen (113) 6-1 inches in d.i.ameLer shall be sc;il.ed and packed wi.t:lh mortar and finished smooth and even w.i.Lh the adjacent B(Ir.-L on;S of pipe. I3eroro this mortar has at.l.ai.nad in I Set., <iddi.t:.ional, mortar shall Lhen be applied from Uhc outsido and fore ed into Lhe un-• [J--led porLi.on of the: hell Or ga-oove to fall c;e,nti)leLely the annular space around the spiqu L or tongue. For tongue and groove pipe, :a betad shall be formed ox Lending at least. ono inch on ai.Lher side of the joint and of approximately semi.-circular cross-aection is used, it shall. l,c formed by placing the mortar at app rox.imaLcly 45 degroes outward from the axl:reme edges of the head. For pipes too small to permit finish of the inside surface of Lhe joint, a L.i.ghL stoppev of hur.lap or other equi- valent materials shall be drag(Jc:,d Lhrough Life yipe past. Lho new jo nL to reitaove any fins of mortar. 6-3 Poundat.iioon: All pipe shall. he, bedded in a foundaLion of - stable earth materi.al carefully and accurately shapi:c! to CI L the lower part of the pipe extension for at least Lwenty '20percent of Us overall hoight. Whore rock, in aithor ladge or boulder formation I'S r.alcount:ered, it aball be romovod below grada and replaced with suitable materials in such manner a;i to provide a compact-od carLh cushion having a thick- ness under Lhe pipe of not :Less Lhan one-half inch per foot. he lgh L or f i.11 over Lhe Lop of the Pip., with the minimum allow- able kh.i.ckness of six Inchos. 6.4 i.nl.ti.al. Lackfi.l_lµ AP-rcr pi.pe has bean laid and Lhc joints I;hc .i .l not have hardened to such an exLenL that Y w be daiwiied by Lhe backfi:11incf operation, good :Iouaad cor.l.h f.'roul the spoi I. batik Shall. be brought. up in mec:han.i.ca.i. Launpco 1..jynrs not, excoud i.rac) oix (ig) tnc+hos in Lhir_knc:us of loo!)fill equol on t~ac~h :,ado of Lhe pipe Lo a hoidfhl: Of' t.w(,l.VC ;ll) incl)CIE; ov(~r the Lop of Nic pipe, IloLh si.dos of pipe bar, Fi.l"I shall bo coliahacLe_d amidLaneousiy to springli.ne. Iaiackf,i.I I mtaLe.,.i.zi1 sI)a11 bc! moi_FAoiied to optianUm atioiSLUra to facili.Lato c.on,Pacti.on by L•tampinci. Cinal I ackfill: The romai.nder of the trench may then be placed loosely, making sure no rock, broken concrcte or other lumpy material is used in the backfil.l. The Lrench shall then be Jetted with water: until all settlement has cease,-1: the jots to be placed not over five (5) feet apart: on alternate sicles of the trench. Sufficient pressure shall be maintained in order Lo do a proper job or jetting, Caro must be taken not to disturb Lhe pipe by this jetting operation. Art.cr Hott.lomouL has taken place, tho t.r.en,~h shall then be fillckl with a suiLable mat;criul and mochanic l:l.y Lamped. h-2 SECTION NO. 7 GENERAL CONSTRUCTION OF SEWER IMPR0VIMCNTS 7-1 Scone of Specifications; The speeifi.caLi.ons are intended to be written so Lhat only first class workmanship and finish of the best glade and duality will. result. The fact that the specifications may fail to be so complete as to cover all details, will not relieve the contra,:rtor of full responsi- bility for providing a project of high quality and satisfactory for operations. 7-2 Protectign of Work: The contractor will be held responsible for the care of all work until final completion and acceptance, and he will be r.cquired to make good at his own expense any damage or injury it may riustai.n for any cause. tie shall. assume all risks from floods and casualties of every description, and make no charge for damages from such cause. 7-3 Pi. e: All pipe shall =form to the sues shown on the plans, Collection ma.,ih shall be a minimum of six (6) inches vitrified4 clay tile p.i.pe. Stan~Iard strength vitrified clay sewer pipe and fittings shall conform tU 4STM Specifications C-13-57'I' and C-261-GOT. Extra strength vitrified clay sewer pipe shall conform to ASTM Specifications C-276-60T and C-200-59T. 7-4 Joints: Sewer pipe joints may be a precast bituminous joint, ail asphalt: mastic joint, or a field poured (hot pour) joint. All joints having materials wiL-h rosi.lient properties must oonforin to ASTM Designation 0425-56'T, Pipe with premolded bituminous jolnts shall comply with Federal Specification SS-8-109 and shall be "Jiffy Join L-", as manufactured by the Texas Vi.tr.if.i.ed Pipo COMpi.:ny, or an approved eciua'. The pipe shall be laid strictly in accordance with the manufocture±r's rccommendati.ons, The contrac- tor must have F:ui table experience J,-, laying this tyre co jol c. No pipe joint shall be made when water is in the trench, nor shall. waiver be allowed to ri.;, around the pipe before the joint has set. The pipes and bells shall be glean whon laid and shall be so laid and centered as to foram a concentric joint without off- sets on the interior of the pipe, Asphaltic Compounds Joints: All ;joints made with asphaltic compound shall be made as follows: A narrow gasket of dry untreated jute or oakum packing, as recom- mended :;y tho manufacture of the joint material, shall be properly caulked into each joint before the asphaltic joint material is poured. This gasket shall be in one piece of sufficient length to reach entirely around the pipe one and one-fcua ;th (1k) times and shall be of a thickness sufficient to bring the bottom of the two pipes to the same level, Only one piece of gasket; material of 7-1 sufficient length shall. be used c-n- and one- fourth (lli) t.i.ma9 l;hc ci_rcumfc:? r'nce of tho pipe. :11" gasket sha 1.1 be caulked in place and L-hero shall be left. a depth of not les t_lon one and one-fourth (1'ti) inch for asphalL.ic )oi.n(..i.ncg co^)pound, 7-5 `.Capfs_ 11 four (4) inch seuar tap alvi.l..l b(! made for each 1.o1-. by the insL-a.ll.aLion of a "Y" branch. All service i.f.nes shah. have a minimum grado of one ;1) percent.. The service shall be ended behind tho curb line and plugged with a suitable stopper to prevonl. infilL-raLLon and earthly materials from entering the line prior to the connection of the house service, All pipe used for taps shall be Vitrified Clay L.i.lo. Joint shall be as called for in Section T.5. Applicable Sections shall apply for the trenching, laying ..In.d ba.ckfilling of sor.vicn connections. 7-6 radc:as All sewer grades shall conform to accepted practice with six (6) inch mains having a minimum of .6% grade eight (8) inch mains having a mi.ni.mum of. .4% grade, ,-nn (10) inch mains havi.ng a m.i.nimilm or .29% grade, Lurel.ve (12) inch sewer. having a minimum of a .2l'/, grade and fifteen (1.5) inch a minimum of 0, 16/6 grado. 7-7 Location of rla .n:: Sewer ma.i.ns paralleling water or gas mains shall. be a minimum of Len (10) feet from the t-P)tcV mains and 0 m.i.n .irwm of four 4) feet from gas mains. Sewer service Laps and l..incs shall. generally lie made ten (10) foes- from the south pr.ope)Ly 1Ln~ of cac:h loL on North and South strcoLs and ten ' 10; f.eaL from Lhe easL property line of EasL- and West ,t;LrL;ei-.s lervi.ce l.t.iac+ci shall. be a minimum of four (C) feet from wat.or ~;~;rvLa<. l.lnes and gar;; mains. 7-0 lo -O . and I.nspo( I_ton. Uo rcow1.11 p.ipc may be backfi l..led un0 l 01.1 Joi n t.s havc-! been lnspoc Lr_d and approved and a satisfactory Lust has been mtldo for al i.grlment., If r.equa.red by Lhe Engineer, :infiltrate tests shall be made by the cont:racL.or In the presence of the Engineer, and the sewer and connocL.i.ons shall noL lock under l:he exL-er.ior normal. cjr.ound water pr.ossure in excoss of a rate of five hundred (500) U.S. gallons per inch of diameter per clay per mile, when field tested by actual infiltration conditions, or in a manner approved by the Engineer, 7E' exf.•i.iP.raLion testing s required or necessary, the joints shall. por.form equally well, except that an allowance of an additional Lon (1-0) perconL of. Uallonirgo shall be pormiteed for each additional two (2) feel-, head over a basic L•wo (2) facet mi.ni.mum internal. head. 7-9 FxcavaLion,s 41ho ciround shall. be excavaLed in open trenches to the necessary depth and width unless otherwise -2 specified. No Lunneli.nq wi11 he allowed, except: by written permission from the City. The i°kt.y shall. have the ri.ghL I.o limit, the amount- of trenc'i which shall be ()Menem dt any time in ridvoncv of the completed sewer, and also Lhe arnounL of L1'ench 1efL unI i I Iorl. Not over five hundr.cxl .,500) feet of trench shall be opened cit, or.e t•tme, and the trench must be backf.i.l.icd, sLrceL aurface replaced and the street cleaned up to a point. Five hundred (500) feet. back from the most ad- vanced line of excavaL.f.on. '.~.1 materials excavated shall be placed so a.: to interfere as l..f.LLle as possible with public travel. Streets must be kept open in every case possible, exceptions to be made only under written permit from the City Engineer.. The bott.otn of the trenches for all, sewers shall be care- fully and t.rul.y hand grad(-,,d, rormed anti aligned, For she ,ewer pipe, Lho trench at bottom ,3hall be of such a width thaL when the pipe is laid truly to lire there shall be a minimum of at lepast six 6) inches on either side of the pipe, a m!axlmuin of eight 80 inchr.5 on each side of the pipe. The bottom of tho t.r ench under each 1)(,1 1 .l. shall be. excavated to allow the body of the pipe a firm bearing throughout iLs length and to give ample room for making the joint-s. In case a trench be excavated at any place et(cepLing aL join Ls, bul.ow the grades of its bottom, it shall be refilled to grade with clean hand or loam and thoroughly com- pacted. in all excavat.l.on of classified material. and in the case of rough boulders or large gravel, sufficient material. shall be removed to permit a bed of -}t least, six (6) inch Lhicknehs of com- pacLed soft oarth to b01 placed antler. Lhe pipe. 1f the and i i; turbo d ma l c;ria l encoon l,ared at the grade depth consti.Lutes, in the, opinion of tic F1ngl.nrcr., an uusLah.tr foundation for the pip(,, the contracLo wi.l.l be raqui-red to remove shah un,;Lable maLerial_ and back f_i.l l Lhe: LrelICll t.o the proper_ grade with approved compacted gravel., All excavated utaLorial shall. in general be placed entirely on one side of the trench and where this cannot conveniently be done, a clear space of at least two (2) fret in width shell be left along one side to permit the grade stakes to be set. The contractor shall not. remove from Lhe line of work any sand, gravel, or excavated earLh,whicl, may be necossary for refilling the trenched, unI.I.l. the trenches shall have been filled completely, tamped and settled Lo proper grade. The contracL.or shall remove any wager accumulated in tho trenches while sewer Pi.peu ar.e being laid. In no case shall water 7-3 be allowed to run over the invert, foundation or through the sewer. The disposal of the water shall be in a manner ai,l)roved by the 1i(:y. T-10 ,Backfill_ initial backfill: Selected material ;hall, be deposited in four inch layers and hand or mechanical tamped between the sides of the trench and the pipe and over the pipe for at least twelve !12) inches above the top of the pipe. Broken concrete, rock, or other lumpy material, shall not be used in the initial backfill, When necessary in the opinion of the 1?ngineer, backfill materials shall be moist-eried to facilitate com- paction by tamping. For pipe sizes of twelve (12) inches and larger, a gravel cushion and backfill shall rc used, This Fahould extend from six (6) inches below grade t:o twelve (12) inches above the ' ,D of the pipe. 'This material shall consist of a froe f.loviing gxanuia„ material consisting of small stone, gravel or pit run sand and gravel. Final Iackfill; The backfill material may he placed loosely r ,Ln the trench, rounded up over the trench slightly above the original ground elevation without tamping, and the trench jetted with water until all settlement has ceased; the jets to be placed not over five (5) feet apart on alternate sides of the trench, Care must be taken not to disturb the pipit- by this jetting operation. No rock greaL•.er Llan Hix (6) inches in any direction may be placed in Lhe final backfill. After the t•ronch has settled and sufficient Lime has elapsed, the trench shall nca filled with dry material and mechanically tamped with a hydro- hammer of at least pounds , At locations where the excavated material is from rook forma f:i.ons, or where the material is such that if-, is not sultable for rompacLion under the method sprci.fied, the material. shall be disposed of and an accepf:able Hubsti.tuto l5ack•- fill material shall be provided and placed as required. In all cages, the density of the compacted backfill material. Hhall be Pquil. to or greater than n.i.nety (90) percent: Standard Proctor, The ,above may be allowed only with the wriLLen permission of the City Frc•,.neer, 7-11 Laying Pipe, The piped and specials shall, be so laid in the trench Lhat after the sewer is completed, the interior surface thereof shall conform accurately to the grades and alignment, No pipe shall be laid within ten (10) feet of the point where excavation work is in progress, Pipes having any defects which do not cause their rejection shat.']. be so laid as to bring these defects in the top half of the sewers, The pipes shall. be InLd accurately to line and grade, l-4 With the spigot end clown stream otv ering tho barrels to full. depth, and in such manner as to not drag t-he earth into the annul%ir r,I)ace, Grades and alignment shall be set every fi.[Ly 50) feet sand bat.t.or boards shell be usecl Alignment sha I.I. be wa Lhin one- tY,nt.h ( 1/10) of a foot of true aalcfnment. and the grade be wi.t.hin Lwo-IlsandreciLli s (2//100) of a foot of t;rla6` grado. A I adjusi.mcnts to line and grade of pipes laic] dirooL.ly upon t.lie boLLom must be done by :scraping away or f.i.lli.ng in thy. earth unclear the body of the pipe and not by blocking or wedging up. All sewers must be laid in a perfectly straight line, and the contractor will not. be authorized to deviate from the given line without the written authority of the City, Po- fore laying, the interior of the boll, shall be carrafull.y wiped smooth and clean, and the annular space shall be free from dirt, stane or wa ter . Before leaving the work for I.he night, or at any other time, the and of the sewer sha'.ll. ho securely :losed with a tight fitting plug. When construe ted in a weL trench, care must be taken to see that, Elio sower pipe will not be moved out of alignment and shall ho %%PcighLod down or oLherwiso securely fasLened so that it will not, flout, 7-12 Manholes. Manholes shall be constructed in the line of sewer at l.ocaL.ons des].gnaLed, ordinarily at intervals of five hundred (500) feel, ovely change of a.l..i.gnmenL or grade, and at stroet: intersccLion,: and shall have the form and dimensions shown on drawl.ngs and shall. bo built with care, Manhole walls shall be constructed of brtclc and raliall be made watertight throughout. 13rick manhole: shall. he pl o st;er. ecl on the oatLsi do with one-half (1/2) inch 1'orl.land ceowuk t: tnorLesr . The nsido <shall be plastered in like man- ner, toI L,~Yu ruclue~:;l cd by i_ho (`i e.y Ets(li.nr~,or. . The founda l ioel of the manholes for Lhec sewers :,hal). be conat.ruci,cc] of Class, A con( rc lea, commencing not less than el.ght (0) incho.-, below the linos of the Invert of the sewer ie, I:hat• point and shall be .i.nc.ludeel in the unit. price bi.d, 'rhe flow channel,, shall. be smoothly formed of the same dtmenaion, as the connection pip(ys and with smooth horivonl.al curved connocLions where flow lines con- nect at right- angles. 'r; such an extent as possible, half sewer pipe shall be used to form the channel. 'rho floor shall be slopes] toward the channels with a fall of ono-ha).[ (1/2) inch per foot, All brick shall be ].aid in cement: mortar consisting of one part Portland cemont: and two parts clean building sand, Caro shall be taken to secure wat,.ertight, u-Pns crucLi.on of the l;jrick or concrete work whero l.i.no i paS;a through Lhe walls. CasL iron steps, shall be riot: staslgered in the wall. at intervals of fifteen (1,5) inclins verl_ically. AL drop rrtnnholcs pro- vide inspection branch and Leo and carry down on outside of mnn;ioie 7-5 to acid through quarter bend at bottom. Manhole rings and covers shall be carefully machined so that the cover:1 loy Lrue in the frame and touch at all p(Ants on the circle, so that. sa una will be free from raise due to traffic after Lhey are insta)I(Id, The manhole r.ing6 and covers shall be, matchod and properly iiiar).od for idenLifi•_ cat:i.on at the foundry, if necessary to secure a t:ruo ri t. Ca sL iron steps, manhole rings and covers shall. bc., 't'r i r,4.Ly valley Tron and Steel Company's Pattern Number 99 and Pattern Number 672 respectively or equivalent:. Construction of manholes shall be star Lod i.mmediatnly following the laying of Lhe pine in the trench, and not later than the clay immediately following the laying of the main or 'Lateral- lines. 7-13 Acceptance. LcLore final acceptance is given to a project, complete as-built drawing must be available ',o L•he City, showing locations of all service connections ill relation to property lines. I 7-0 SL.UTION No £3 WATE12~US` RI,F;J'i I OiN _SYSTI M 0-1. Water Lines; All. work pertaini.nq to Lhe consLrtiu Lion of water. lines or mains which Will Connect: to the, Ci !_y of Denton water distribution system shall follow I:}hese cfrneral specifi- cations. Where i:hesespecifi.~aLi.ons do not cover .i.Lems in question, they shall. be in accordance with requirements of applicable Ameri- can Water Works Association Specifications. £3-2 Pine: All pipe used in rho City of Donlon dJ sLribution system ohall be of six 6) Inch size or larger, class 1.50, and shall be centr.if•ugally cast iron pipe confor.min(J to American Stand- ard Specification A-21,0, (1962). 8.3 0 )orat_iyn of Valves in Lxist nq Water Work_~ System The conLr~7r- tor shall not operate any valves or fire; hydrants in the existing City of Dentor= Water Works System without the express permission of the Super into ndent: of the Water Department: or hif authorized inspectors. The required operation of valves and hydrants will bo done only when an authorized represent.at.ve of the City of Denton is present. £]-4 Pipe Lining; All. cast Lron pipe shall have a cement mortar lining in acc:ordan •e with ASA Specification A-21.4, or conf.'ormi.nq with the manufac Luror. 's star dar.d specifi.cat.ions for sea l -coa Led ename l ino lining, or an approved equal.. Tt is intended that enf1111cline or approved equal. shall, conform with ASA 21.4, except for the thickness cf Lhe lining which shall, be one-half (1/2) the Lhi.ckness as specified in ASA 21,4 0-5 t'iiLL 17c3_s. Ali. f.iLt:i.nys cind specials for casL iron Lilipc rahall be cant, iron conformi.nq with Amor.i.can NaCer. Works Assoc.i.ation 5peci.ficaL•iont; Claris 1). All. fitL.i.ngs shall be lined according to Section 8--4 £3-6 Val,ve;;; Gate valves Mia.ll be iron body, double disc, parallel seat, brass or bl,onvo mounted throughout, and have brass or bronze sL•cros. No bronze homy valves whatsoever will be pe.r.miLnd. Valves shrill have a non-ris:i.nq stom and shall open by turning counter- clockwise. All valves shall be equippod with a two (2) inch square wrench nut for operations unless rAherwise specified. Valves shall be designed for a minimum working pressure of one hundred fifty (150 P,S,T.) pounds per squaro inch and shall comply in all respects with the latest applicable AmaYican Water Works Association Specifi- cations. Valves (also Opping sleeves and valves) shall be Mueller or equal. A'1 valves f,hall. be ;histalled as indicated on the plans. For each gate valve the contractor shall. furniNh Und install a val.Ve box. 8_1 Valve boxes shall. be three piece sr_row Lyre cast iron of Lhe exLension type and shall be similar to I'rint:y t'talley Iron and Steel Compa;ay, No. 2201 or Mueller, No, 11_l0ar>4. Phe three pieces shall con s r s L of the top sec Lion , bottom sec t, i ora , 1 nd cover.. Lx Lon- sioil6 sha'.1 be provided aS; required. Valves shall be carefU.lly handled and lowered ia,to po:i.- Lion in such a manner as Lo prev(Alt damage to any parts of the valve. Valves shall be pl.iced in such positions as indicated on the plans with the tAom in a verLical position and securely held until all conn,;~ctions have, been made, Gate valves and pipe fittings shall be set and join Lod to new pipe In the manner herein specified for cleaning, laying, and jo:intin 1 pipe. Flub ended val.vez, shall. be jointed to pipe only with lead join Ls. Flanged and mechanical joint valves will be prefor.red whore su.i Lable, '•.:ast iron valve boxes shall be firmly supported and main- ta.i.ned centered and plumb ovue the wrench nut of the gate valve. '11ho hox cover shall be set flush with the finished surface of the strceL. 8-7 Join Ls: P.i.elcl _jo:ini.s for L<iist iron pipe shall be the slip typo join:,,roll on or mechanical joint, Pipe of the roll. on and slip L•ype joint shall. bu laid specifically as recommended by Lhe manufacturer. Mechanical ;joint- p.i.po shall be made as follows: Sur fares wi!.h wh.i.h the rubber gaskoUi come in corntacL shall be brushed thoroughly with a w.i.r.c brush just prior to assembly. Phl.s LhorJugh 1r:ur311ing sha 1.1 remove all looser rust: or foreign mat,tor whit-h l1lay be ,)a:crsent and proV.t.do a clear .51-11-1'<ace winch shall bo hr.ta;;hed with soapy wal~.ea ju~O, prior Lo slipping the,: gaskeL over the cspi(JoL. end and Into the bull. Soapy water shall also be brushed over the gasket prior: Co int;Lal.Lat.io:7 to V`OMOV(? loose (tart and lul;- r: i c:a Le Lhe cla skc L . The range of bol.L torques Lo be applied on mechanical joint p.i.po in a joint- are., SireL :LIIQII s ltanye of 'Ibr,~u2 Ft. bounds `'/d 40 - 60 3/4 60 - 90 1 70 - 10 1-1/4 90 120 The above Lorque loads shall be applied with torque measuring or indicating wrencrog. 8-2 When tighLen.i.nq belts, the gland :shall. ht? brought up toward the pipe flange evenly, maintaining approx.in!aLcl.y the same di.stanrc between the gl,cnd and the face of the f hinge aL all joints ar.ound the socket. The hot.tom bo.lL shall be tigh1.c!r!od first, then the Lop bolt, next the bolL on oiLher side and l.im l., the remaining bolts. This cycle shall be repeat:cd unL.i.l. all bo'llm are within the above range of torques. if effective scaling isa not attained at the maxinaum torque, the joint shall be disassembled and reassembled after thorough cleaning. Overstressing o bolts to compensate for poor installation will not be allowed. Deflection from a straight- line or, grade made necessary by vertical or hor.i.zonL•al curve: or off-soL-s shall not exceed the following limits: Nominal_Dla4ncLor of Pip LencrLh of pine Du HOCti.on 2 Inches 16 foot 28 inches 6 inches 16 feet 24 inches £l inches 16 feet 18 inches 'l'ho defloeLion i.s the distance between the enter lines extended of any two c:onnecti,ng pipes. £3-£3 Laying Pipe: Aftor placing a length of pipe in the trench the yarning materials 'or the joirt shall bo held around Lhe bottom of the spigot so that it will enter the boll as the pipe is shoved into position. The spigot shall be centered n the bell and tho pipe fos ccd "h. mo" and brought into true align- imen L. It shall be secured Lhere with earth carefully Lamped under +andti?n uiuh s,}_do of it., oReopLi.ng Fat the boll holes. Core shall. be triken to fs.rc venL d.i.rt from en!.erJ.ncf Lhe Joint space. No blocking up of the.. pipe or jo.i.ntfs wi.l.l. be porna.i.LLed. Whenovor it, :isa necessary to dr,i'loct pipe from a st:rai.ght lino, either in tho vor.t:ical or hor- i.xonLral plane, to make small anglc!s in alignment Lo ;.avoid obsLruction s, Lo plumb stems, or fot other reasons, the degree of deflecC-ion shall riot exceed that shown by the flrandbook of tho Cast Iron Research Ass>ocia U.on. Although the above section applies primarily to bell and spigot pipe, all applicable portions apply as well to roll on and mechanical joint pipe, 8-9 Piro Hydrants: Pi.r.e hydrants &hall conform to American Wator Works AssociLiL-ion Specifications, C-502-54. HydranLs will have a f vo and ono-fourth (54t) inch valve opening and two, two and one-half (21i) inch sLcamer connections. All hydrants will be of the dry top type with "o" ring packing rind shall have a compression Lype ma.i.n valvo that. (!lose.: with thc~ prossurn, A one 8-3 and one-fourth (114) inch pentagon operating nut. 11 open to the left. Each hydrant will he proceeded by a gals: valve, hire hydrants shell be Mueller jA24015) !1'raffLe Model.). ,UnT c Fire Hydrants Ua t`e kfa l.ve~ and S( r v.l c e Boxes : I?ire hydrants, gate valvos and valve boxes .insLal.l.eCI in trenches,; shall be placed where required. "Pli y shall be set:. plumb and thc~ valve boxes shall be directly over. Lhe valvcy,>, After being correclAy positi.onec, earth fill shall be caroFu.lly tamped around the service box foa o distance of four fecL on all sides of the box. flach service box shall be in a concrete pact, two feet square and eight inches thick at: ground eleva!Jon or et--, directed by the City of Denton. Fire hydrants shall be se+_-. a+; such e.l.evaLtons thaL the connecting pipe and the dist:ribui.,i.on mains shall have the wane depth of cover, Each fire hydrant Eliall be placed upon a slab of concr.etc no" loss than four inches t:hlck and fifteen inches square. The backside of the fire hydrant opposite L•he pipe connection, shall be blocked with cuncreto to prevent. the fire hydrant from blowing off the line. Care must be taken i.n plac.ina'j of the concrete not to block the wee}~ holes at the bol.t,;>>n of l.he F1 re hydrani:. Around the base of each fire hy- drant. shall be placed not .haws than seven c~ibic- r-ooL of broken stone or house= gravel and rock to insure the complete drainage of the fire hydrant when closed. All bac.kff.ll. after. installing any fire hydrant shall. bo thoroughly compacLed to Lhe stir face-_ of the ground. Before i.nstal.l..ng any fire hydrant or gate valve, care shall be taken to see ihaL :all for~r.gn material is removed .from the barrel. Stuffing boxes Shall 1?0 tighLoned and L.he fires hydrant or gate valve opened and closed to .lee LhaL all parks arc in working condition. Placement of the fire hydranL shill be accordincj to standard drawing obLaii,oblc from the T;?acfi.nc:cr, ii7g Depar ! meni_, C f.i;y of Denton. tl- 10 Sorvlce Liner, and Ta})s A orvice tap shall be made foi cvorv lot in the subrl>_vLsion. Tho tau ;,hall. bo a minimum of 3111 inch and shol1 be made by r)ril,linrj anfl 1.7al),-)inc3 the main for the rnsertiotn of a coi.porati.on stop (Mueller. 1115000 or oqual) . The coppor- ser.vi.ce pipe shall be, a minimum of eighteen 11,,) inches below t:he finished surfaced of the sLreeL. There shall, be no Lops over one and ono-Fourth 14 inches m<adre on six (6) inch maims UZ over two (2) :inches on eight (8) inch mains. Double strap service clamps may be used for larger taps if specified, No Lap shall be made within less than eighteen (18) inches of mother. tap. All. Laps shall be mado on the upper. quandrartt-s of. the main at appr,oximaLaly forty-five degrees from vertical, Cl!, Laps will be made on Lhe top of the pipe. Water taps shall goncra l.l.y be made fifteen foeL f,ron, Lhe Soul:h pa'operLy line or each lot on North-South streets and f.'. fteoo foot from Lhe IIIasL property line on fast-West sL•r.eots. All. service l..i.noa i shall hn, run to a point approxi ma Lcly eighteen (18) :inches behind the curb line and shall be ended 8Wrl w Lh the installation of a curb SLop with a pip(! thread out.l.ct similar to Mueller 101 15275, All 43erv.i.ce lij)wj x311,1 be of Type, I<, sgfL copper tubi.nq wi r_h (Jared connection The curb shall he mai°ked With the letter "W" in good %iuality r(-d load based paint. at. Lho point wher e Llzc: s( vi ccI h..pe pa=;so:; 1: ho, curb, L f (-he curb and cutter in not it, )lace, the contractor furn isi.1 the. Cta ty with a t.,l;iL of Lhc ubdivi.si.on showing t:hc distance from Lhe nearost property line t.o Lhe servicing connect.i.otj for, each 1.oL in the subdivision, :his plat must l.me presenLod to the City Engineer before final acceptance is given. 8-11 > xcavaLion: Tronchos shall be excava Led by a tr. enchi ng mach !.lie eycapt-. in locations where hand Lrenc:_'r,g i,; required,. `.,he banks o)"` trenches shall be verL.i.ca1, 7'xenches will be excavated to the 1i.nes and grades laic out. by the Engineer or as shown on the plans. The width of the Lrench shall be sir. (G) inc,ies minimum and eight (8) Inches in,aximurr, On oac_h =;iclo of Lho pipe bell. Tronchcs for water pipe shall be carried to a depth necessary to obtain a minimum cover of three fool over the pipe as measured from (-.he propo:;ed street surface. The excavation -Aial.l not. advance more than five hundred (500) fret ahead of Lhe cr mi:)loLed backfill.ed line, Pipe shill be laid in all Lrench tha' hx been opened at- the end of each day's work, unlescs the contractor securod wriL't.en permission Lo do other.- wiHe from (he llncfi.nenr . l • 1 f l-h<~ b '"m of the I.rellch ber,omes af, 1111stabl.o famine )t ion foi tiro pi.pu through tho necl]_ect. csf I~he ce~irl r ~rcLo~ t<r rdedaately shc>r.e Q, ' ciewaf_ci, the t.c`onch, o! i i' tir rrncr r- ttl.rbeel ma to i a l cncounter. ed at the grade ci(rlr,it const.i LnLo~r;, in the opinion of Lhe? LncfiIWOr, all urr rLal>l-e LoundaLion fo- the pipe, the coat:motor wi..ll. I)e reqtitro(l to removal such unstable material and backfill the L):,ench to the proper grade with approved c-ompacted gi:ave.l. 4 . Also, .if the Lrench is i.nadvert antly excavated deeper than necessary, it shall. be bac;kfilled to the proper grade, with approved compacted gravel. at the contro--,- Lor's expanse, 8-5 The contr.acLulr shall remove any waLc)r which collects in Lho trenches While watcr~ pipes aro being laJ.d, in no case shall water be allowed to run Lhrou(:Ih the p.tpo, Will,")- c!nc:ount.ored shall. be disposed of by Lho contractor ui o manner ;rll.ir fac:t:or.y to the L7ng.inoer , "['he bottoms of Lhe I: rcnc he's for a l i. jApe shall be care- fully and truly graded, for.mecl and l.:tned according to the grades and dimensions furnisher.) by Lhe Engineer, They s}aall be approved by rho Engineer beforo any pipe is laid thor(An, Bell holes shall bo excavated by hand. ['he contractor shall excava Lc, all Lr, r;nahes, includ.i ng work necessary In working around existing pipe lines or other obs1-1uct,ion'; The conLractor shall give notice to the owners of any such lines of obst:r.uct.ions, in order that: they may have time to take I.hc: necessary prccatal:J.ons for protecting their property. The c:on':.ractox shall be responsible for protecting the owner from 'Iny darnr,I~3e From 1718 oporaLiotl.', in such work, ;:n rock, eurava Lion shall be carried si.x (6) inches below t.hc boti.otn of the pipe, and loose, earth or gravel, thoroughly I_omped, shall )e ua c:d for baackfi.llinq Lo grade, AFLer tee-'J.ng sand Inspection of pipo lines hao been fa.niahod on any completed portion of the, work the trenc''1 may be backfLlled, [sackf lli.nd shall ho accomplished in compliance with Lhc at7pli.c•able port..on7 of. those spocifi.cat.ions, 8-12 Backf;ill,inci_ [sac•kfi.l,linq for water 11ne shall be the same as Seel ion 7-10 of Lho General. Construction of Scldc~r :~nrprovcattu~nl.:~. 8--13 Concrete ttackinc[t concrete having compressive s':rength of not' less than 1500 pounds per cquar.e inch shall be used as a cradle or backing where shown on the plans or where directed by the: Engineer, 1.11 materials including aggregates, cement, and waLor, as well as the mixing and placing of the con- croLc, shall. be approved by Lhc: Engineer, Bend of 22i degr.eoFa and greaLor, plugs, and all. f.oos, crosses, etc., shall be backed with concrete as a thrust. backing, Backing shall be placed between solid ground and the Fitting t.o bo aanchorec.1; Lhe aroaa of bearing on pipe land on ground in ocrch I nc;tance shall be tha L r. oqui.red by tht. Engineer. . 't'he backing shall, unless otherwise directed, be placed so that the pipe and fitting joJ.nL~; will l.xc accessible for repair. Concrete shall be composed of normal, Portland Cement, coaarso aggregate, fine raggr ega te, and wa L-or. proprart.i onnd and m.i rrd properly in a concrcl:r: mixer. Transit mix concrete will. be. allowed, £[-6 Portland convent sha,l,l. he ;yp(-? - and sha 1.1 I)e I'll '}.1.y protected until incorporated in Lh:i.s work. Gravel. Lo bcl uf;r.d For coarse aggre(jate shall consist of clean, hard, durable grai.no, and shall be free from an excess of salt or alkal.i. and foreign r::,a(:cr,ials. Con cretc; shall have it comprossive stronclt.h of not l.c:;::: f:hai, 1500 pounds per square inch aL LwenLy-ci.cght 28) ClEiy;; and sh,iI I have not less Lhe,n three (3) sacks of cemenL nor more than six twirl Lhr.ee-fourths (6 3/4) gallons of water per. cubic yard of concreL-e, B-1.4 ?esLincl `rJa ter Main s; All pipe lines sha l 1. be Lested under pressure of 150 pounds. Mlore praef..icabl.e, pipe: :line;a shall ht: Lasted in lengths bolmeen lino valveF, or plugs of no more than 1,500 feet. Duration of LozL shall be not les;a than two (2) hours whoro joints are exposed and not l.e;js than Wo.nL•y-four (24) hours where: joints are covered. All visible leaks at oxposcd jo nl:s and all leaks evident on the surface and covered shall. be. r.ecaulkod or reassembled and minimized regardle-Ss of the LoLal leakage as shown by test, All p,iprr, f-if.l.ings and other materials found to be defective under. Lo if: shall be removed find r.eplar-ed at the contractor's expense. Perm.issable i,eakagc„ No pipe installation wil.l. be accepted unf-iJ the leakage is less than tho num- ber of gallons per hour as doLormined by the following formula: l., £350 Where i, equals the a l luwah l o leaka<Ja in c3a l Ions per hour,. N equals the number of joinL;s In the length of pipe line t:caLod; D equals the nominal diameter of Lhe pipe in inches, and P equals the average test. pressure in pound;a per square .inch. Based on Lhis formula tho permissible, lc=akago per 100 pipe Joints per hour i; as follows: PERM1S1311314-,; 1,11AKA0 PER 100 P113J?, 5:lzls 00IN'f'S IN _i AJ.,1.,ONS PP ]R FOUR 2" l., 33 411 2,65 6u n 3,97 10" 5.30 G.62 • 13-7 I?1'.fdMLS5iIILf 1A"AK11CL PfiR lpG f? T.Pli (iI~11 :.tiLN'fLIN (AhLoNS PLl2 IiUUIt 1211 11411 "7.94 1.611 `1 . 2 7 lo, 139 Vtr7, cLor7 L rom_('~rmts=as.b e Leakage Should any Lc ,at of p:i.pe ac-to cheater Lhari thaL specified, Lhe conLracLori,hal;,hall disc at hi. his s leak- . own cxpcn*o locate and repn:i.r f}ae def-ee•ive joi.rlLs unl:!A the leakage 1.9 wit.hira t:he spcc.i.L;.cid allowance. l,cakage bci~ili cJr l,oal-ulgc i.; crof.rned i;-i t:hra quantity of waLor sulr)sl.i.oc' A n Lo Lhe newly Laid pipe, or any v<,l~~c•E1 ,;r_c 1. i.>n ,rC it necc ary t.(r maintain L.he -peci.fi.ed leakaco t real sr a?urr., ~c f ±.er ! LF t%[frc hv7s heron filled with water and the air expo 1. l c:d , 8-.1.9 Sl.c.i ,Ji al i_,n uf. W<lter. Mr to L;ach `inil_ ol- completed water, ouc }L1 1 i no insta l Led sha 1.1 be thor- 1 y rc.c ri-LiXOd W.i.tl'c chlcsrinQ err hyfxscholri_Le before it Is placed i ra opera i. i rrr , lhca amocni'_. of. c. fa l „r i.ne appl.iud shall, be Fauch as Lo 1)ruv~.de a dosagc of noL lc's~; L1a11 f'.LLI.y '50) parts, per million, The Chlorination ma l eria.l Naha ll. her In tr oducod to the wa Leer. liner in such a ma:+ncIr' as l:cr di.strtbUtr' i.hcr c~hlorlno t:hr inUlccrut I-r systcm. nl.l a lves i.n wa Lor liners l,oi.lccl Ler' i .l i icrd Shill l be opencrl and closed sever~a1. dur. jnq tho ILvenisy- (cntl (24) hokir period. FaIlowinq a coni,,ic ( I)er od of not. l.e , than Lwe nt.y-four ?4) hours., the s1.ert1Lri.ng So1UL.on shall. be cl. scharged from the pipe and replacod wil.h City WaLor dircc•L ('r.om a Cif.y Main. A sample of water from the sLct ilrzvd main shal.l hu, l:ak(?rr Dias through a fife hydrant:) from a :cur table. Lap Under the :it porvi ;ion Df L•he l ngineer. or hif; Tn:ipec tar and submitted to Lhrt c`,.t:y Cham.i L or the State Health Department for anal<<s_is. if the Ica51: shover; Ea r;ii[AsLcct:ory quality of water, the lino s, ut:er.ilized may then bu placed in service. 'If the sample shows unsatisfactory duality of water, the process of sterilization shall, be repeated Unt-I.l Ei SaL.trif~:rC'LOt'.y wal.er is Obtained. El f3