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1995-217NOTE: AMENDED BY ORDINANCE NO. 96-095 ORDINANCE NO. 9 ~---~/9 AN ORDINANCE PROVIDING FOR THE EXPENDITURE OF FUNDS FOR EMERGENCY PURCHASES OF MATERIALS, EQUIPMENT, SUPPLIES OR SERVICES IN ACCORDANCE WITH THE PROVISIONS OF STATE LAW EXEMPTING SUCH PURCHASES FROM REQUIREMENTS OF COMPETITIVE BIDS; AND PROVIDING FOR AN EFFECTIVE DATE. WHEREAS, state law and ordinance require that certain contracts requiring an expenditure or payment by the City in an amount exceeding $15,000 be by competitive bids, except in the case of public calamity where it becomes necessary to act at once to appropriate money to relieve the necessity of the citizens, or to preserve the property of the city, or it is necessary to protect the public health or safety of the citizens of the city, or in case of unforeseen damage to public property, machinery or equipment; and, WHEREAS, the City Manager has recommended to the City Council that it is necessary to purchase goods or services due to the following emergency conditions outlined in the memorandum attached hereto as Exhibit "A", incorporated herein by reference; NOW, THEREFORE, THE COUNCIL OF THE CITY OF DENTON HEREBY ORDAINS: SECTION I. That the City Council hereby determines that there is a public calamity that makes it necessary to act at once to appropriate money to relieve the necessity of the citizens, or to preserve the property of the city, or to protect the public health of the citizens of the city, or to provide for unforeseen damage to public property, machinery or equipment, and by reason thereof, the following emergency purchases of materials, equipment, supplies or services, as described in the "Purchase Orders" attached hereto, are hereby approved: PURCHASE ORDER NUMBER VENDOR AMOUNT 60838 SIEMENS POWER CORPORATION $70,000.00 60839 GENERAL ELECTRIC COMPANY $40,500.00 SECTION II. That because of such emergency, the City Manager or designated employee is hereby authorized to purchase the materials, equipment, supplies or services as described in the attached Purchase Orders and to make payment therefore in the amounts therein stated, such emergency purchases being in accordance with the provisions of state law exempting such purchases by the City from the requirements of competitive bids. SECTION III. That this ordinance shall become effective immediately upon its passage and approval. PASSED AND APPROVED this the ~day of~ 1995. BOB CASTLEBERRY, M~ ~ ATTEST: JENNIFER WALTERS, CITY SECRETARY APPROVED AS TO LEGAL FORM: HERBERT L. PROUTY, CITY ATTORNEY DATE: NOVEMBER 7, 1995 CITY COUNCIL REPORT TO: Mayor and Members of the City Council FROM: Lloyd V. Harrell, City Manager SUBJECT: EMERGENCY PURCHASE ORDER #60838 TO SIEMENS POWER CORPORATION IN THE AMOUNT OF $70,000.00 RECOMMENDATION: We recommend this purchase order to Siemens Power Corporation be approved in the amount of $70,000.00. SUMMARY: This emergency purchase order is for repairs to Electric Production Steam Turbine Unit 5. The damage requiring repairs was not known until the unit was opened and visual inspection was made. Telephone quotes for the repairs were solicited from qualified bidders and Siemens was the lowest bidder for the specified work. The purchase order is considered an emergency to keep the repairs of Unit 5 on schedule. Emergency Purchase orders are exempt from the bid process. BACKGROUND: Purchase Order #60838, Memorandum from Jim Thune dated October 31, 1995. PROGRAMS ~ DEPARTMENTS OR GROUPS AFFECTED: Electric Production Division FISCAL IMPACT: Funds for this expenditure are available in 1995-96 budget account #610-101-1011-5130-8339. Approved: Name: Tom D. Shaw, C.P.M. Title: Purchasing Agent 654 .AGENDA City of Denton Utilities - Electric Production Div. 1701 ASpencer Road · Denton, Texas 76205 · (817) 383 ~ 7551 · Fax: (817) 383 - 7555 October 31, 1995 Tom Shaw Purchasing Agent City of Denton Re: Request for emergency purchase order Dear Tom: Summary: This request is for issue of two emergency purchase orders per requisitions 165732 and 165733, both require Council approval. The orders concern repairs to Unit Five turbine. The turbine is undergoing a maior steam path inspection which requires complete disassembly. Inspection has revealed considerable distress to the steam path components which had not been anticipated. Repairs are necessary at this time to restore machine integrity and reliability. Those repairs require lengthy welding and machining processes. Work scopes and quotations have been developed. Siemens and General Electric furnished low pricing for the specified work. This emergency request has been made to expedite repairs. A normal bidding cycle for routine Council authorization would extend the turbine outage well beyond the scheduled completion period. Unit Five is the largest Denton unit. Availability of this unit is critical to Texas Municipal Power Pool operations. Expediting the repair through emergency purchase orders will minimize the negative impact to the outage schedule and operations. Details: Upon disassembly of the Unit Five turbine, steam path damage was identified in several stages of the rotating and stationary components. The damage was not anticipated and was not funded in the purchase orders to Siemens or General Electric. Subsequent work scope and repair estimates have been developed by those firms and the orders have been processed accordingly to the low bids. Repairs to be performed are detailed as follo,vs: General Electric- The 17th (L-0) stage of rotating blades are equipped with sacrificial stellight erosion Tom Shaw Page 2 October 31, 1995 shields. These shields incur the damage of turbine "wet" zone operation typical in the last stages of the turbine and are by design replaceable. Replacement is recommended when continued operation could result in damage to the parent blade material at which time turbine blade failure would result. Funds were not included in the original order since the extent of damage was unknown until the machine was opened for inspection. Replacement of the shields totals $30,500. This represents savings ~vhen compared to blade replacement cost estimated at $200-300,000 for material and installation. Those costs do not include any provision for damages to the machine as a result of a blade failure. Erosion has also been identified on the 16th (L-1) stage tenon peening surface. The leading tenons of two blade packages have eroded to the extent that repairs are necessary to maintain shroud securement integrity. Repairs will include removal of the two covers, reprofiling the blade tips to expose additional tenon, milling new covers with pockets at the tenon and re-peening. This repair is also necessary to avoid serious turbine damage which could result from blade failure. This repair totals $5,000, compared to similar cost previously mentioned for blade failure. Transportation costs to the GE service shop and miscellaneous contingency are additionally funded by this order. This order totals $40,500. Siemens Power Corporation- Erosion identified in the turbine stationary diaphragms will also have to be addressed. Problems were identified with the split line surface of the t4th, 15th and 16th stages. Pacldng gland hook fits were also damaged on these stages. Diaphragms 2,3,4,5 and 10 require extensive partition repair to restore section and steam path performance. Contingency funding was provided for in the original Siemens order but has been exhausted due to other repairs. This order totals $70,000 of ,vhich $20,000 is incluided for any additional contingency requirements unknown at this time. Please advise if you have any questions or require any additional information in this matter. Thank you, Manager, Electric Production Division cc:Bob Nelson DATE: NOVEMBER 7, 1995 CITY COUNCIL REPORT TO: Mayor and Members of the City Council FROM: Lloyd V. Harrell, City Manager SUBJECT: EMERGENCY PURCHASE ORDER #60839 TO GENERAL ELECTRIC COMPANY IN THE AMOUNT OF $40,500.00 RECOMMENDATION: We recommend this purchase order to General Electric Company be approved in the amount of $40,500.00. SUMMARY: This emergency purchase order is for repairs to Electric Production Steam Turbine Unit 5. The damage requiring repairs was not known until the unit was opened and visual inspection was made. Telephone quotes for the repairs were solicited from qualified bidders and General Electric Company was the lowest bidder for the specified work. The purchase order is considered an emergency to keep the repairs of Unit 5 on schedule. Emergency Purchase order are exempt from the bid process. BACKGROUND: Purchase Order #60839, Memorandum from Jim Thune dated October 31, 1995. PROGRAMS~ DEPARTMENTS OR GROUPS AFFECTED: Electric Production Division FISCAL IMPACT: Funds for this expenditure are available in 1995-96 budget account #610-101-1011-5130-8339.  Llosype,~f. ully submitted: City Manager Approved: Name: Tom D. Shaw, C.P.M. Title: Purchasing Agent 655 .A~ENDA City of Denton Utilities - Electric Production Div. 1701 A Spencer Road · Denton, Texas 76205 · (817) 383 - 7551 · Fax: (817) 383 - 7555 October 31, 1995 Tom Shaw Purchasing Agent City of Denton Re: Request for emergency purchase order Dear Tom: Summary: This request is for issue of two emergency purchase orders per requisitions 165732 and 165733, both require Council approval. The orders concern repairs to Unit Five turbine. The turbine is undergoing a major steam path inspection which requires complete disassembly. Inspection has revealed considerable distress to the steam path components which had not been anticipated. Repairs are necessary at this time to restore machine integrity and reliability. Those repairs require lengthy welding and machining processes. Work scopes and quotations have been developed. Siemens and General Electric furnished low pricing for the specified work. This emergency request has been made to expedite repairs. A normal bidding cycle for routine Council authorization would extend the turbine outage well beyond the scheduled completion period. Unit Five is the largest Denton unit. Availability of this unit is critical to Texas Municipal Power Pool operations. Expediting the repair through emergency purchase orders will minimize the negative impact to the outage schedule and operations. Details: Upon disassembly of the Unit Five turbine, steam path damage was identified in several stages of the rotating and stationary components. The damage was not anticipated and was not funded in the purchase orders to Siemens or General Electric. Subsequent work scope and repair estimates have been developed by those firn~s and the orders have been processed accordingly to the low bids. Repairs to be performed are detailed as follows: General Electric- The 17th (L-0) stage of rotating blades are equipped with sacrificial stellight erosion Tom Shaw Page 2 October S 1, 1995 shields. These shields incur the damage of turbine "wet" zone operation typical in the last stages of the turbine and are by design replaceable. Replacement is recommended when continued operation could result in damage to the parent blade material at which time turbine blade failure would result. Funds were not included in the original order since the extent of damage was unlmown until the machine ~vas opened for inspection. Replacement of the shields totals $30,500. This represents savings when compared to blade replacement cost estimated at $200-300,000 for material and installation. Those costs do not include any provision for damages to the machine as a result of a blade failure. Erosion has also been identified on the 16th (L-1) stage tenon peening surface. The leading tenons of t~vo blade packages have eroded to the extent that repairs are necessary to maintain shroud securement integrity. Repairs will include removal of the two covers, reprofiling the blade tips to expose additional tenon, milling ne~v covers with pockets at the tenon and re-peening. This repair is also necessary to avoid serious turbine damage which could result from blade failure. This repair totals $5,000, compared to similar cost previously mentioned for blade failure. Transportation costs to the GE service shop and miscellaneous contingency are additionally funded by this order. This order totals $40,500. Siemens Power Corporation- Erosion identified in the turbine stationary diaphragms will also have to be addressed. Problems were identified with the split line surface of the 14th, 15th and 16th stages. Pacldng gland hook fits were also damaged on these stages. Diaphragms 2,3,4,5 and 10 require extensive partition repair to restore section and steam path performance. Contingency funding was provided for in the original Siemens order but has been exhausted due to other repairs. This order totals $70,000 of which $20,000 is incluided for any additional contingency requirements unlmown at this time. Please advise if you have any questions or require any additional information in this matter. Thank you, Manager, Electric Production Division cc:Bob Nelson E:\WPDOCS\ORD\SIEMEN.POW AN ORDINANCEAMENDING ORDINANCE NO. 95-217 RELATING TO THE APPROVAL OF AN EMERGENCY PURCHASE ORDER NO. 60838 TO SIEMENS POWER CORPORATION TO PROVIDE REPAIRS TO TURBINE UNIT #5 TO PROVIDE FOR ADDITIONAL EMERGENCY REPAIRS FOR TURBINE UNIT #5; PROVIDING FOR THE EXPENDITURE OF FUNDS THEREFOR; AND PROVIDING FOR ANEFFECTIVE DATE. WHEREAS, the City on November 7, 1995 authorized the emergency purchase of repairs to Unit #5 Steam Turbine from Siemens Power Corporation per Ordinance No. 95-217; and WHEREAS, this procurement is necessary because of a public calamity which has caused unforeseen damage to a public machine, equipment, or other property and/or is necessary to preserve or protect the public health or safety of the City's residents; and WHEREAS, the City desires to purchase additional emergency repairs to Unit #5 Steam Turbine and Siemens Power Corporation is agreeable to sell additional repairs; NOW, THEREFORE, THE COUNCIL OF THE CITY OF DENTON HEREBY ORDAINS: SECTION I. That Ordinance No. 95-217 is hereby amended to provide for additional emergency repairs to Unit #5 Steam Turbine. SECTION II. That Purchase Order No. 60838 is hereby amended to provide for additional compensation of $65,454.00 payable to Siemens Power Corporation under this ordinance. SECTION III. That the funds for this amendment are to be expended from the Electric Utility funds approved by the City Council in the 1995-96 Budget. SECTION IV. That this ordinance shall become effective immediately upon its passage and approval. PASSED AND APPROVED this the /~- day of ~ , 1996. BO~ CASTLEBERRY, MA~ ~ ATTEST: JENNIFER WALTERS, CITY SECRETARY BY:~ DATE: APRIL 16, 1996 CiT2CCOIJ~ _REPORT TO: Mayor and Members of the City Council FROM: Rick Svehla, Acting City Manager SUBJECT: PURCHASE ORDER #60838 - SIEMENS POWER CORPORATION ORDINANCE #95-217 RECOMMENDATION: We recommend purchase order #60838 to Siemens Power Corporation and Ordinance #95-217 be revised to indicate an increase of $65,454.00 for a total amount of $135,454.00. SILMMARY: Purchase Order #60838 to Siemans Power Corporation was approved by Council on November 7, 1995, in the amount $70,000.00 for emergency repairs to Unit #5 Steam Turbine. See Ordinance #95-217. The original $70,000.00 funded known problems and some miscellaneous contingency for unknown problems as inspection continued. When the machine was opened and the steam path exposed additional damage was identified. Significant increases involved the turbine control valves, stationary diaphragms, bushing removal, bolt hole repair and other repairs discovered as work progressed. ~ Purchase Order #60838 to Siemens Power, Ordinance #95-217 and Memorandum from Jim Thune, Manager Electric Production Division. PROGRAMS; DEPARTMENTS OR GROUPS .AFFECTED: Electric Production Division, Denton Municipal Utility. FISCAL IMPACT: This increase in funding will come from 1995-96 budget funds for maintenance to generating equipment; account #610-101-1011-5130-8339. Respectfully submitted: Acting City Manager Approved: Name: Tom D. Shaw, C.P.M. Title: Purchasing Agent 7 2 7. AGENDA AN ORDINANCE PROVIDING FOR THE EXPENDITURE OF FUNDS FOR EMERGENCY PURCHASES OF MATERIALS, EQUIPMENT, SUPPLIES OR SERVICES IN ACCORDANCE WITH THE PROVISIONS OF STATE LAW EXEMPTING SUCH PURCHASES FROM REQUIREMENTS OF COMPETITIVE BIDS; AND PROVIDING FOR AN EFFECTIVE DATE. WHEREAS, state law and ordinance require that certain contracts requiring an expenditure or payment by the City in an amount exceeding $15,000 be by competitive bids, except in the case of public calamity where it becomes necessary to act at once to appropriate money to relieve the necessity of the citizens, or to preserve the property of the city, or it is necessary to protect the public health or safety of the citizens of the city, or in case of unforeseen damage to public property, machinery or equipment; and, WHEREAS, the City Manager has recommended to the City Council that it is necessary to purchase goods or services due to the following emergency conditions outlined in the memorandum attached hereto as Exhibit "A", incorporated herein by reference; NOW, THEREFORE, THE COUNCIL OF THE CITY OF DENTON HEREBY ORDAINS: SECTION I. That the City Council hereby determines that there is a public calamity that makes it necessary to act at once to appropriate money to relieve the necessity of the citizens, or to preserve the property of the city, or to protect the public health of the citizens of the city, or to provide for unforeseen damage to public property, machinery or equipment, and by reason thereof, the following emergency purchases of materials, equipment, supplies or services, as described in the "Purchase Orders" attached hereto, are hereby approved: PURCHASE ORDER NUMBER VENDOR AMOUNT 60838 SIEMENS POWER CORPORATION $70,000.00 60839 GENERAL ELECTRIC COMPANY $40,500.00 SECTION II. That because of such emergency, the City Manager or designated employee is hereby authorized to purchase the materials, equipment, supplies or services as described in the attached Purchase Orders and to make payment therefore in the amounts therein stated, such emergency purchases being in accordance with the provisions of state law exempting such purchases by the City from the requirements of competitive bids. SECTION III. That this ordinance shall become effective immediately upon its passage and approval. PASSED AND APPROVED this the ~day of~ 1995. BOB CASTLEBERRY, MA~ ~ ATTEST: JENNIFER WALTERS, CITY SECRETARY APPROVED AS TO LEGAL FORM: HERBERT L. PROUTY, CITY ATTORNEY Denton Municipal Utilities - Spencer Station 1701 A Spencer Road · Denton, Texas 76205 · (817) 383 - 7551 · Fax: (817) 383 - 7555 March 26, 1996 Tom Shaw Purchasing Agent City of Denton Dear Tom: Summary: This letter is in support of the attached requisition concerning a change order to purchase order 60838. The original order funded emergency repairs performed while the Unit Five turbine generator ~vas disassembled for inspection. The amount was estimated based on the progress of the outage and anticipated repairs. This change order funds the final amounts due Siemens. Background: Unit Five turbine generator was inspected under contract with Siemens Power Corporation. The original contract funded known work and some miscellaneous contingency. When the machine was opened and the steam path was exposed, damage beyond the original work scope was identified. Due to the inherent expense of opening a large steam turbine, damage found at the.time of inspection is most efficiently repaired at that time. Since the original order was not sufficiently funded to cover the additional expense, a new order was established to fund contingency repairs that were lmown at the time. Through the course of the inspection, other damage was identified and additional repairs were executed. A significant increase involved the turbine control valves. Due to excessive clearance, valve stem bushings required re- sizing. Originally we planned to bore the bushings oversize and adjust clearance with new stems. The hardsurface nitriding on the bushing bores did not accommodate oversizing. Rather the bushings had to be removed from the valve bonnets, align bored, nitrided and re installed. This task alone totaled $25,800.00. Other expenses involved on site labor to repair a bolt hole for the 1st stage nozzle securement, weld repair the horizontal joint surface of the LP Tom Shaw Page 2 March 26, 1996 turbine near the 14th stage, considerable repair to the stationary diaphragms including partition section repair, new spill strips and repair of the packing hook fit registers. The outage length also exceeded original plans. Technical service fees supplied by Siemens trader the original contract had to be increased $14,000.00 due to the outage duration. All of these factors accumulated costs exceeding the original order. Finandal Impact: Original purchase order 60838 totaled $70,000.00 Change order request amount totals $65,454.00 New Purchase order total $135,454.00 Please place this matter on the consent agenda at your earliest convenience and let me know if you have any questions or if I may be of any further assistance in preparation of this matter. ~Thank you, Manager, Electric Production Division Approval: Bob Nelson, Executive Director Utilities cc: Sharon Mays, Director~ Electric Utilities file - PO60838 ~