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1989-059NO d9._U5_ AN ORDINANCE AUTHORIZING THE EXECUTION OF A REVISION TO A CONTRACT BETWEEN THE CITY OF DENTON AND DOMINION BRIDGE SULZER, PROVIDING FOR AN INCREASE IN THE CONTRACT PRICE, AND PROVIDING AN EFFECTIVE DATE WHEREAS, on December 12, 1987, the City awarded a contract for the construction of certain improvements to the Lewisville Hydro Electric Project in the amount of One Million Three Hundred Fifty Eight Thousand Nine Hundred Seventy Dollars ($1,358,970 00), and WHEREAS, the City Manager having recommended to the Council that a revision be authorized to amend such contract with respect to the scope and price and said change order being in compliance with the requirements of Chapter 252 of the Local Government Code, NOW, THEREFORE, BE IT ORDAINED BY THE COUNCIL OF THE CITY OF DENTON SECTION I. That the revision to the contract between the City and Dominion Bridge Sulzer, a copy of which is attached hereto, in the amount of One Hundred Twenty-three Thousand Seven Hundred Eighty-three Dollars and Sixty Cents ($123,783 60), is hereby approved and the expenditure of funds therefor is hereby authorized SECTION II. That this ordinance shall become effective immediately upon it passage and approval PASSED AND APPROVED this RAjd day of May, 1989 RAY T HE , MAYOR ATTEST n a J N F ALTERS, CITY SECRETARY APPROVED AS TO LEGAL FORM DEBRA ADAMI DRAYOVITCH, CITY ATTORNEY BY DATE May 2, 1989 CITY COUNCIL REPORT TO Mayor and Members of the City Council FROM Lloyd V Harrell, City Manager SUBJECT BID #9735 Contract Revision to Dominion Bridge Sulzer, the contractor for the Lewisville Hydroelectric Project for $123,783 60 RECO(RIERDATION We recommend this contract revision be approved for the $123,783 60 SUMMART The City of Denton was caused to delay this project and this dela) caused expense to the contractor This amount represents the compensation agreed to by Black & Veatch and the City of Denton Utilities This is to have the recommendations of the PUAB at the meeting April 26, 1989 (See attached Recommendation) BACKGROUND Change order/revision, back-up documents, recommendations to PUAB and April 26 minutes PROGRAMS, DEPARTMENTS OR GROUPS AFFECTED Electric Utility Costs FISCAL IMPACT There is no additional impact on the Genera Fund Respectfu ly submitted Lloy Harrell City Manager Prepared by N t' C P M T tle Purchasing Agent Approved Nap \ ,rbhn J Marshall, C P M T4' le vPurchasing Agent I~r~ 101N AM 111 ki 3 58 Date April 26, 1989 PUBLIC UTILITIES BOARD TO FROM SUBJECT CHAIRMAN AND MEMBERS OF THE PUBLIC UTILITIES BOARD R.E. Nelson, Executive Director of Utilities CONSIDER REVISION TO DOMINION BRIDGE SULZER CONTRACT FOR FURNISHING TURBINE-GENERATOR FOR LEWISVILLE HYDROELECTRIC PROJECT The Utility Staff recommends Contract Revision in the amount of $123,783 60 to Dominion Bridge Sulzer contract for furnishing Turbine-generator and its auxiliaries for Lewisville Hydroelectric Project SUMMARY/BACKGROUNG On August 24, 1988, the City of Denton has notified the Federal Energy Regulatory Commission(FERC) that Denton is temporarily suspending all engineering, powerhouse construction bidding, and turbine manufacturing on Lewisville hydroelectric project The reason for this suspension is that the Corps of Engineers refused to enter into an agreement with the City of Denton until a resolved agreement could be reached due to the conflict of Dallas' contract right, dated 1953, to connect to the outlet works, and Denton's FERC granted license to build the hydro- electric unit The City of Denton has entered into Supplemental Agreement Number 1 with the City of Dallas on December 14, 1988, to resolve the issue of the water use at the outlet facilities. Upon that the City of Denton has entered into an Agreement with the Corps of Engineers on February 10, 1989. On December 16, 1988, the City of Denton has authorized the turbine manufacturer (DBS) and Black and Veatch to resume all manufacturing, design and construction DBSPUB42689 PAGE 2 To meet FERC license starting date and the impact of four months suspension period DBS requested an additional sum of $123,783 60 The breakdown costs are listed below 1- Storage and handling $5,700.00 2- Escalation $21,743.52 3- Administration/Engineering $35,000.00 Suspension and Restart 4- Finance cost $18,346.08 5- Remake outer distributor mould $7,000 00 6- Early start on stay ring for $4,714.00 FERC schedule 7- Additional generator warranty period $2,930 00 8- Remake runner hub mold $5,000 00 9- New runner blade machine due to sub $23,350 00 contractor selling equipmnet during suspension TOTAL $123,783 60 PROGRAMS, DEPARTMENTS OR GROUPS AFFECTED Electric costs for water and sewer rate payers, electric utility department for maintenance and operation FISCAL IMPACT The project is in the Capital Improvement Plan in the amount of $3,953,000 and expected to cost $3,620,000 The unit will generate approximately 12,000,000 kwh annually. P~reppared y Respectfully Submitted. R.E Nelson, Executive Director of Utilities Joe Cherri, Electrical Engineer E B Tullos, Director of Electric Utilities Attach DBS Letter of 3/20/89 CHANGE ORDER/CONTRACT REVISION CITY OF DENTON, TEXAS OWNER DISTRIBUTED TO: OWNER CONTRACTOR BID# 9735 PROJECTt Lewisville Hydroelectric ADDRESS: DBS ESCHER WYSS 555 rue Notre Dame Lachine (Montreal), Quebec, Canada H8S 2B1 (514) 485-2700 CHANGE ORDER NO s DATED: CONTRACT DATE: December 8, 1987 THIS CHANGE ORDER/REVISION MAKES THE FOLLOWING CHANGES IN THIS CONTRACT Four months suspension and restart charges which include the following 1 Storage and handling 2 Additional warranty for generator 3 Escalation 4 Finance Cost 5 Special manufacturing charges as shown in DBS letter on April 4, 1989 The original (Contract Sum). $1,358,970 00 Net change by previously authorized Change orders. $ The (Contract Sum) prior to this Change Order $ The (Contract Sum) will be (increased) kdzovujuFflkk kmabwaBld) by this Change order $ 123,793 60 The new (Contract Sum) including this Change Order will be $ The Contract time will be (increased) JdK M QD MUMUGMA ) by 120 DAYS The date of substantial completion as of the date of this Change order therefore is October of 1989 As above City of Denton CONTRACTOR OWNER 901-A Texas Street ADDRESS ADDRESS Denton, TX 76201 B BY DATE DATE, 004 DOC flH a-~,a-ad MON 1 7 19 DBS ESCHER WYSS ~s DOS ESCHER WYSS 555 ruo Novo Damp Lachmo(Monu6a0 Canoga HBS 2 B I T61 (514) 485 2700 T61ox 05 82268) T616copieur (514( 634 8644 March 20, 1989 City of Denton Purchasing 901-8 Texas Street Denton, Texas 76201, U S A Via Telecopier (817-566-8239) P.02 Serial Letter OBS 025 Black & Veatch Engineers Architects 1500 Meadow Lake Parkway Kansas City, Missouri 64114 U S A Attn Mr. B. Aingwo_rth Attention Mr. R E Nelson Ref: City of Denton, Texas Lewisville Hydroelectric Project Specification No. 62 0200 B & V Project No 10566 DBS Contract 720-110 Sir, in response to your letter of January 10 1989 and following our telephone conversation of March 9 1989, we have recalculated the additional price for suspension and restart of work. andt are providing breakdowns for storage and handling, a project activities; all as shown on the attached sheets. The runner blade machining cost has increased by $ 27.785 (Cdn ) due to the fact that our sub-contractor who cast and is to machine the blades, sold his "small" machine while the contract was suspended, and now must use a large 5-axis machine. Runner blade chronology of events: Original order S 33 750 August 26 1988 Suspend work notice from 8 & V December 21, 1969 Resumption of work notice Issued by City of Denton January 6, 1989 Lokomo (our sub-contractor) advised to proceed . /2 ,1,-, -Lra -+yy r1UN 1 r .dW LbS ESCHER WYSS P 03 OBS ESCHER VVY88 City of Denton Purchasing Page 2 January 10, 1989 Lokomo advised new price of $ 77,035 Cdn, for blades January 15, 1989 Various disucussxons with Lokomo Price reduced to $ 61 536 Increase • $ 27 785 Cdn. Also we have adjusted the schedule of payments to reflect the present situation. The generator and embedded parts percentages have been adjusted to better reflect the relative costs As agreed we are adv1sin8 the generator manufacturer to ship the generator too city of Denton Electrial Power Plant Spencer Road Denton, Texas Attn Mr Jim Thune The additional warranty for the generator assuming start up by March 1 1990 is $ 2,930 The cost impact, if any, of the warranty of our other equipment remains to be renegotiated Please confirm your acceptance of the above Yours truly DBS ESCHER WYSS Frederik R van der Veen Project Manager c c Mr John J Marshall Mr D F Guyot Mr W,R Strub Mr Z Burney Mr A J Mettler (City of Denton Purchasing) (Black b Veatch) FVSIyV MA.-20-a9 MON 17 .20 DBS ESCHER Wyss p 04 Des 88CHER WYSS 20-Mar-89 LEWISVILLE PROJECT SUSPENSION & RESTART CHARGES STORAGE & HANDLING CHARGES DRAFT TUBE LINER 300 DISCHARGE RING 100 STAY RING 150 INNER DISTRIBUTOR 50 WICKET GATES 50 GATE OPERATING RING 50 RUNNER BLADES 75 RUNNER SERVOMOTOR PISTONS (2) 25 TURBINE SHAFT FORGINGS 35 TURBINE SHAFT PIPE 15 MISCELLANEOUS ITEMS 75 STORAGE PER MONTH 925 STORAGE FOR 4 MONTHS 3,700 GENERATOR 3 MONTHS X $300 900 HANDLING TURBINE COMPONENTS 500 HANDLING GENERATOR 600 TOTAL STORAGE & HANDLING CHARGES $5,700 $5,700 00 ADDITIONAL WARRANTY FOR GENERATOR $2,930 00 ESCALATION FOR 4 MONTHS. (1,358,970-(67,948.80+203,845 50))X4/12x6% $21,743 52 FINANCE COST FOR 4 MONTHS (883,330-(67,948 50+203,845 50))x4/12x9% $18,346 08 SPECIAL MANUFACTURING CHARGES REMAKE OUTER DISTRIBUTOR MOLD 7,000 EARLY START OF WORK ON STAY RING 4,714 REMAKE RUNNER HUD MOLD 5,000 NEW RUNNER BLADE MACHINING COST 23,350 $40,064 $40,064 00 SUSPENSION & RESTART OVERHEAD CHARGE $50,000 00 x=tea IIIIIIIIIIaa TOTAL PROJECT SUSPENSION & RESTART CHARGES. $138,783 60 MH 1-Ll?-B9 MON 17 21 DHS ESCHER WYSS P 05 Doe escm Wyse LEWISVILLE PROJECT SUSPENSION AND RESTART ACTIVITIES 1 Advise all suppliers to suspend work Involves Project Manager Purchasing Agents 2 Get in touch with suppliers upon resumption, Involves Project Manager Purchasing Agents 3 Instruct manufacturing to suspend all work involves, Engineering Drawing office Inspection Contract Administration Manufacturing 4 Instruct manufacturing to resume work - Reissue of drawings and instructions to shop. Involves Engineering Drawing office Inspection Contract Administration Manufacturing 5. Additional correspondence with customer - Contract Administration 6 Revise schedules. - Contract Administration - Scheduling Dept / immu &ayulacd Lam. r4&FI6 to got ro.inrinelnted with the contract - Different people assigned than previously LUMP SUM CHARGE $ 50,000 4 ,IFS MUN 17 21 DBS ESCHER WYSS DO$ KOCHER WYSS LEWISVILLE PROJECT SCHEDULE OF PAYMENTS INVOICE DATE MILESTONE MARCH 15, 1988 SUBMISSION OF CERTIFIED 45 DAY DRAWINGS JUNE 6, 1988 SUBMISSION OF CERTIFIED 90 DAY DRAWINGS MARCH 311 1988 DELIVERY OF GENERATOR APRIL 14, 1989 COMPLETION OF EMBEDDED PARTS SEPT 15, 1989 DELIVERY OF TURBINE STAY RING/DISTRIBUTOR ASSEMBLY OCT 27, 1989 DELIVERY OF TURBINE RUNNER FINAL ACCEPTANCE TOTAL CONTRACT VALUE P 06 20-Mar-89 PAYMENT US$ 5% 67,948 50 15% 203,845 50 20% 271,794 00 15% 203,845 50 25% 339,742 50 10& 135,897 00 104 135,897 00 100% $1,358,970 00 MARCH 23, 1989 PROJECT SUSPENSION & RESTART CHARGES $138,783 60